🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1992 Chassis Code: V20, V30, V40 Series Codes Engine Code Primary: 6G72 👋 Introduction Market Position Segment: Mid-size SUV / Off-road vehicle Target Audience: Off-road enthusiasts, families, those seeking rugged utility and capability. Competitive Analysis Competitors: Jeep Cherokee (XJ), Toyota 4Runner, Ford Bronco, Nissan Pathfinder. Key Features Body Styles: 2-door, 4-door, Long Wheelbase (Exceed) Drivetrain: Available 2WD and 4WD (including Super Select 4WD system). Off Road Capability: Body-on-frame construction, high ground clearance, robust suspension, selectable 4WD modes. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for all systems. Page Count Estimated Page Count: 1500+ Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, timing, lubrication, cooling. Fuel System: Fuel injection system (MPI/ECI), fuel pump, injectors, lines, tank, diagnostics. Ignition System: Spark plugs, coils, distributor (if applicable), timing, ignition control module. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, O2 sensors. Transmission Manual: Clutch, gearbox overhaul, shifting mechanisms, gear ratios, maintenance. Transmission Automatic: Torque converter, valve body, internal components, maintenance, fluid specifications, diagnostics. Drivetrain 4Wd: Transfer case operation, front and rear differentials, driveshafts, CV joints, Super Select 4WD system. Suspension Front: Independent front suspension, control arms, ball joints, coil springs, shock absorbers, sway bar. Suspension Rear: Multi-link rear suspension, control arms, coil springs, shock absorbers, sway bar. Steering System: Power steering pump, rack and pinion, steering column, linkage, fluid specifications. Brake System: Front disc brakes, rear drum/disc brakes, master cylinder, brake booster, ABS (if equipped), lines, bleeding procedures. Electrical System: Battery, alternator, starter, wiring diagrams, lighting, fuses, relays, ignition switch. Body And Interior: Body panels, doors, windows, locks, seats, trim, HVAC controls, dashboard. HVAC System: Air conditioning compressor, condenser, evaporator, heater core, blower motor, refrigerant. Safety Systems: Seat belts, airbags (if equipped), SRS system diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotation, lubrication. Engine Repair: Head gasket replacement, piston ring installation, bearing replacement, complete engine rebuild. Transmission Repair: Clutch replacement, transmission overhaul (auto and manual), seal replacement. Brake Service: Brake pad/shoe replacement, rotor/drum resurfacing, caliper/wheel cylinder repair, brake bleeding. Suspension Repair: Shock/strut replacement, ball joint/tie rod end replacement, bushing replacement, alignment specifications. Electrical Diagnostics: Troubleshooting circuits, component testing, wiring harness repair. Body Repair: Panel replacement, door hinge adjustment, glass replacement, rust repair techniques. HVAC Service: Refrigerant charging, leak detection, component replacement, blower motor repair. Troubleshooting: Diagnostic charts, common problems and solutions, symptom-based diagnosis. Special Tools: Identification and usage of specialized tools for specific procedures. Technical Depth Depth: In-depth mechanical, electrical, and diagnostic procedures suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality Quality: High-resolution scans for clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V6, SOHC Displacement: 3.0 L (2972 cc) Bore X Stroke: 91.1 mm x 76.0 mm Compression Ratio: 8.3:1 Horsepower: Approx. 145-155 hp @ 5000 rpm (depending on market/spec) Torque: Approx. 170-180 lb-ft @ 3500 rpm (depending on market/spec) Fuel System Induction: Multi-point Fuel Injection (MPI) / Electronic Controlled Injection (ECI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Type: 5-speed manual transmission Optional Type: 4-speed automatic transmission Features Transfer Case: 2-speed transfer case with manual or automatic (Super Select) engagement. 📐 Dimensions Exterior Wheelbase Short Wheelbase: Approx. 100.4 inches (2550 mm) Wheelbase Long Wheelbase: Approx. 109.4 inches (2780 mm) Length Short Wheelbase: Approx. 168.9 inches (4300 mm) Length Long Wheelbase: Approx. 177.0 inches (4500 mm) Width: Approx. 66.5 inches (1690 mm) Height: Approx. 65.2 inches (1655 mm) Weights Curb Weight Min: Approx. 3700 lbs (1678 kg) Curb Weight Max: Approx. 4200 lbs (1905 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: Considered good for its class and era, though specific ratings may vary. Active Features ABS: Available Anti-lock Braking System (ABS) on select models/trims. Passive Features Airbags: Driver-side airbag standard on most models from 1992. Seatbelts: 3-point front seatbelts, 2-point or 3-point rear seatbelts depending on seating position. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player with optional CD player. Basic speaker configurations. Driver Assistance Cruise Control: Standard on many trims, operated via steering column stalk. 4Wd System: Super Select 4WD system allowing on-the-fly selection of 2WD, 4WD Full-Time, 4WD High-Lock, and 4WD Low-Lock. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or annually. Spark Plug Replacement: Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type. Timing Belt Replacement: Critical: Every 60,000 miles (96,000 km) or 5 years, as the 6G72 is an interference engine. Fluid Specifications Engine Oil: API SG or higher,...