🏷️ Basic Information Identification Make: Mitsubishi Model: Montero (Pajero) Generation Generation Identifier: Second Generation (NP/NT/NJ/NK/NL) Generation Years: 1991-2000 Codes Model Code: V20/V30/V40 series 👋 Introduction Market Position Target Audience: Owners with basic mechanical skills and independent auto service professionals. Value Proposition: Provides the same specifications and procedures as authorized dealer service departments, empowering owners to understand and discuss repairs knowledgeably. Competitive Analysis Alternative Resources: Direct competitor to official dealership service manuals, offering a more accessible format and potentially lower cost. Key Features Accessibility: Instant download, PC/Mac and device compatible, printable pages. Empowerment: Enables informed communication with technicians, ability to vet repair work, and practical DIY solutions. 📋 Manual Details Coverage Areas Covered Years: 1991, 1992 Region Specificity: Likely North American and Global specifications, consistent with market availability. Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive factory service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine service and overhauling, including cylinder head, block, pistons, crankshaft, camshaft, valve train. Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulator, fuel tank, lines. Emission Control: Emission control systems, evaporative emission control (EVAP), exhaust gas recirculation (EGR). Induction System: Intake manifold, air filter, throttle body, air flow sensor. Control System: Engine control module (ECM), sensors (e.g., crank sensor, cam sensor, O2 sensor), actuators. Transmission Manual: Manual transmission service, clutch system, gearshift mechanism. Transmission Automatic: Automatic transmission service, torque converter, valve body, internal components. Drivetrain Differentials: Front, center, and rear differentials, transfer case service, axle shafts. Chassis Frame: Frame inspection, repair, and maintenance. Steering: Steering gearbox, power steering pump, tie rods, steering column. Suspension: Front and rear suspension components (control arms, springs, shocks, stabilizers), wheel alignment. Brakes: Front and rear brake systems, calipers, rotors, drums, brake lines, master cylinder, parking brake. ABS: Anti-lock Braking System (ABS) components, sensors, hydraulic unit, control module. Body Exterior: Body panels, doors, hood, tailgate, glass, bumpers, exterior trim. Body Interior: Interior trim, seats, dashboard, carpets, headliner. Electrical Wiring: Complete wiring diagrams, component locations, pinouts, diagnostic procedures. Electrical Lighting: Headlights, taillights, interior lights, fog lights. Electrical Accessories: Power windows, mirrors, locks, sunroof, radio, HVAC controls. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair. Procedures Included Routine Maintenance: Oil change, filter replacement, fluid checks and top-offs, belt inspection and replacement, spark plug replacement. Major Repairs: Engine overhauling, transmission rebuilds, differential repairs, suspension component replacement. Diagnostics: Troubleshooting and diagnostic procedures for all major systems, including common fault symptoms and solutions. Electrical Diagnostics: Tracing wiring issues, testing circuits, diagnosing sensor and actuator faults using wiring diagrams and expected readings. Tune Up: Complete tune-up procedures, including ignition timing, fuel mixture adjustments (if applicable), and component checks. Calibration: Component calibration procedures where applicable (e.g., throttle position sensor). Technical Depth Depth Level: Comprehensive: Covers basic maintenance to complex overhauls and diagnostics. Diagnostic Techniques: Includes 'secret techniques used by top mechanics' for fault diagnosis. Diagrams: Detailed wiring diagrams with specific terminal pin connections and expected readings. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Assumed searchable text within PDF (typical for professionally produced manuals). Print Quality Printable: Printable individual pages. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes Common: 6G72 (3.0L V6 SOHC/DOHC), 6G74 (3.5L V6 SOHC/DOHC), 4D56 (2.5L I4 Diesel - less common in some markets but possible). Performance Horsepower 3.0L V6: Approx. 145-180 hp (depending on SOHC/DOHC and market tune). Torque 3.0L V6: Approx. 170-195 lb-ft (depending on SOHC/DOHC and market tune). Horsepower 3.5L V6: Approx. 195-215 hp (depending on SOHC/DOHC and market tune). Torque 3.5L V6: Approx. 215-230 lb-ft (depending on SOHC/DOHC and market tune). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded Gasoline. 🔧 Transmission Standard Transmission Type Common: 5-speed Manual Transmission (5MT). Optional Transmission Type Optional: 4-speed Automatic Transmission (4AT) with electronic control. Features Drivetrain Options: Part-time 4WD with available Full-time 4WD (Super Select 4WD in some markets) and locking center differential. 📐 Dimensions Exterior Wheelbase Short Wheelbase: Approx. 97.4 inches (2475 mm) Wheelbase Long Wheelbase: Approx. 109.4 inches (2780 mm) Body Styles: 2-door (short wheelbase), 4-door (long wheelbase), 4-door Extended Body (long wheelbase). Weights Curb Weight Typical: Approx. 3800 - 4500 lbs (1725 - 2040 kg), depending on configuration. 🛡️ Safety Features Ratings Crash Test History: Limited official ratings for this specific era, but known for robust construction due to off-road focus. Active Features ABS: Available Anti-lock Braking System (ABS). Passive Features Airbags: Driver airbag standard on most models for these years, passenger airbag optional or absent depending on market. Frame Construction: Body-on-frame construction for enhanced durability and off-road capability. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with cassette player, optional CD player. Climate Control: Manual or optional automatic climate control....