🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Pajero Sport Year: 1998 Codes Chassis Code: K10/K20 Series (for this generation, specific chassis codes like K86W, K96W are relevant) Generation Generation Identifier: First Generation (1996-2008, often referred to as the Pajero Sport or Montero Sport outside Japan) 👋 Introduction Market Position Vehicle Segment: Mid-size SUV/Off-roader, known for its ruggedness and capability. Competitive Analysis Competitors 1998: Jeep Cherokee (XJ), Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Chevrolet Blazer. Key Features Vehicle Philosophy: Based on the Pajero platform, offering robust off-road capability combined with on-road comfort. Manual Value Proposition: Provides dealer-level diagnostic and repair information to owners and independent mechanics, empowering informed decision-making and cost savings. 📋 Manual Details Coverage Areas Systems Covered: • General Information • Engine Service and Overhauling • Transmission (Manual & Automatic) • Chassis Systems • Bodywork and Exterior • Electrical Systems • Fuel System • Emission Control Systems • Induction Systems • Mechanical Components • Control Systems (ECU, sensors) • Transmission and Differentials (Front, Center, Rear) • Troubleshooting and Diagnostics • Steering • Suspension (Front & Rear) • Brakes (including ABS) • Full Specifications and Torque Settings • Service Work Procedures Page Count Estimated Page Count: Typically between 800-1200 pages for a comprehensive factory service manual of this era, actual count may vary by specific release. Manual Type Type: Service and Repair Manual Language Language: English (implied by product description focusing on user accessibility) Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures, cylinder head, block, crankshaft, camshafts, timing, lubrication, cooling. Engine Management: Fuel injection system diagnostics, ignition system, emission control, sensor identification, ECU pinouts and signals. Transmission Manual: Clutch system, gearbox overhaul, shift mechanisms, lubrication, common issues. Transmission Automatic: Automatic transmission operation, fluid specifications, hydraulic control, valve body, torque converter, shift solenoid testing, common faults. Drivetrain 4Wd: Transfer case operation and overhaul, front and rear differential servicing, driveshafts, CV joints, hub mechanisms. Suspension: Front independent suspension (likely double wishbone), rear solid axle with multi-link or coil springs, shock absorbers, springs, bushings, alignment specifications. Steering: Power steering system, steering gear, tie rods, steering column, column lock, hydraulic pump and lines. Brakes: Front disc brakes, rear drum or disc brakes, brake fluid specifications, bleeding procedures, caliper and wheel cylinder overhaul, parking brake. ABS: ABS control unit, wheel speed sensors, hydraulic modulator, diagnostic procedures specific to ABS faults. Electrical: Wiring diagrams, fuse box layouts, relay locations, lighting, starting and charging system, instrument cluster, body electronics, power windows, door locks. Bodywork: Panel removal and installation (doors, fenders, hood, tailgate), interior trim, glass replacement, body repair information. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank servicing, vapor control. Emission Control: Catalytic converter, EGR system, EVAP system, emission control sensors, diagnostic strategies for emissions. Procedures Included Diagnostics: Systematic troubleshooting flowcharts, symptom-based diagnostics, fault code interpretation, connector testing, component testing. Maintenance: Scheduled maintenance items, oil change procedures, filter replacements, fluid checks and changes, lubrication points. Repair Overhaul: Complete engine rebuild, transmission overhaul, differential rebuild, brake caliper/cylinder servicing, suspension component replacement. Installation: Component replacement procedures for major systems (engine, transmission, suspension, brakes, etc.). Technical Depth Depth: Comprehensive; covers basic maintenance to full engine and transmission overhauls, including advanced diagnostics and electrical tracing. Target Audience: Independent auto service professionals and owners with basic to intermediate mechanical skills. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable, allowing for quick location of specific terms or components. Print Quality Printability: Printable on demand, allowing users to print specific pages or sections. Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Quality: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Options: Common engines for this generation include the 6G72 (3.0L V6) and potentially the 4G63 (2.4L I4) or 6G74 (3.5L V6) depending on market and specific trim. Performance Displacement 3 0L: Approx. 2972cc Horsepower 3 0L V6: Typically around 170-180 hp (varies by market and tune) Torque 3 0L V6: Around 250-270 Nm (varies by market and tune) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Mechanical Engine Layout: V6 (most common for higher trims) Block Material: Cast Iron Head Material: Aluminum Timing Drive: Timing Belt (for 6G72 V6) 🔧 Transmission Standard Type Standard: 5-speed Manual Transmission (likely) or 4-speed Automatic Transmission Optional Type Optional: 4-speed Automatic Transmission (likely, depending on trim and market) Features 4Wd System: Mitsubishi's Super Select 4WD system (or similar variant), offering 2WD, 4WD Full-Time, 4WD Part-Time with low range. 📐 Dimensions Exterior Wheelbase Mm: Approximately 2725 mm Length Mm: Approximately 4600-4700 mm Width Mm: Approximately 1775-1800 mm Height Mm: Approximately 1700-1750 mm Weights Curb Weight Kg: Typically in the range of 1800-2000 kg depending on configuration. 🛡️ Safety Features Ratings Crash Test Data: While specific 1998 crash test ratings might be scarce, the platform...