🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2004-2006 Codes Chassis Code: CU/CF Series 👋 Introduction Market Position Segment: Compact Crossover SUV Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra Key Features Design Philosophy: Sporty styling, practical interior, available all-wheel drive, car-like handling Target Audience: Families, individuals seeking a versatile and stylish SUV with car-like driving dynamics 📋 Manual Details Coverage Areas General Scope: Body Repair Page Count Estimated Pages: Approximately 500-700 pages (typical for comprehensive body repair manuals, exact count not provided in product description) Manual Type Type: Body Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Body Structure: Unibody construction, chassis components, frame straightening, structural repair procedures Exterior Panels: Front and rear bumper systems, fenders, hoods, doors, quarter panels, rocker panels, roof panel, tailgate, mirrors Glass And Seals: Windshield, rear window, side glass, sunroof, seals and weatherstripping installation and replacement Paint And Finishing: Surface preparation, dent repair, filler application, primer, base coat, clear coat procedures, touch-up techniques Collision Repair: Damage assessment, structural alignment, welding procedures (MIG, TIG), bonding techniques, panel replacement Procedures Included Panel Alignment: Door, hood, and tailgate gap and flush alignment specifications Welding Techniques: Specific welding parameters, joint types, and material compatibility for chassis and body components Adhesives And Sealants: Application of body adhesives, seam sealers, and sound deadening materials Underbody And Undercoating: Repair and application of undercoating, rust proofing, and corrosion protection Disassembly And Assembly: Step-by-step instructions for removing and installing body panels and related components Technical Depth Detail Level: Comprehensive, suitable for professional body shop technicians and advanced DIYers Diagnostic Focus: Diagnosis of structural damage, panel fitment issues, and common collision-related problems Repair Methodology: Detailed repair procedures for various types of impact damage, including minor cosmetic and major structural repairs 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (common for professionally produced digital manuals) Print Quality Image Resolution: High-resolution diagrams and illustrations suitable for printing Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G64 (2.4L) Displacement: 2.4 Liters (2351 cc) Configuration: Inline 4-Cylinder, DOHC, 16-Valve Horsepower: Approx. 160 hp @ 6000 rpm Torque: Approx. 165 lb-ft @ 4000 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Injection Type: Electronic Fuel Injection (EFI) Emission Control: Catalytic Converter, On-Board Diagnostics (OBD-II) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission (INVECS-II) Optional Transmission Type: 5-Speed Manual Transmission (less common) Features Drivetrain: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD - Active). AWD system featured a viscous coupling center differential. 📐 Dimensions Exterior Length: Approx. 178.4 inches (4531 mm) Width: Approx. 70.1 inches (1780 mm) Height: Approx. 65.4 inches (1661 mm) Wheelbase: Approx. 103.3 inches (2624 mm) Interior Seating Capacity: 5 Passengers Cargo Cargo Volume: Approx. 33.5 cu ft (behind rear seats) Weights Curb Weight: Approx. 3350-3600 lbs (depending on drivetrain and trim) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star (Driver), 4-Star (Passenger) for 2004 model year (typical for this era, check specific year for exact results) IIHS Side Impact Rating: Good (for models equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Electronic Stability Control: Available Electronic Stability Control (ESC) - often branded as Active Stability Control Passive Features Airbags: Frontal airbags (driver and passenger), available front side-impact airbags, available side curtain airbags Seatbelts: 3-point height-adjustable front seat belts with pretensioners, rear 3-point seat belts 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional Rockford Fosgate premium audio system with subwoofer Navigation: Optional factory-installed GPS navigation system Driver Assistance Cruise Control: Standard cruise control Parking Assist: Rear parking sensors were an available option on higher trims. Connectivity Auxiliary Input: Likely an optional auxiliary audio input jack on later models or aftermarket integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 6 months, whichever comes first, for severe driving conditions. 7,500 miles (12,000 km) or 12 months for normal driving. Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on inspection. Spark Plug Replacement: Iridium spark plugs recommended for 105,000 miles (168,000 km) replacement interval. Fluid Specifications Engine Oil Type: API SM or SN, SAE 5W-30 or 5W-20 (check owner's manual for specific recommendation) Engine Oil Capacity: Approx. 4.4 US quarts (4.2 liters) with filter change Coolant Type: Mitsubishi Super Long Life Coolant (or equivalent OAT coolant, typically pink or orange) Transmission Fluid Type: Diamond ATF SP-III (for automatic transmission) Brake Fluid Type: DOT 3 or DOT 4 brake fluid Known Issues Common Problems: Catalytic converter failure, O2 sensor issues, occasional ABS sensor faults, window regulator failures, minor interior trim rattles Body Specific Concerns: Corrosion on rocker panels and wheel arches in rust-prone climates, potential for minor paint...