🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Generation: Second Generation Model Years Covered: 1991-1999 Codes Chassis Codes: V10, V20, V30, V40, V50, V60, V70 (General Series) 👋 Introduction Market Position Vehicle Segment: Full-size SUV, known for off-road capability and ruggedness. Competitive Analysis Key Competitors: Toyota Land Cruiser, Nissan Patrol, Land Rover Discovery, Jeep Grand Cherokee. Key Features Manual Value Proposition: Inexpensive way to maintain and repair the vehicle, empowering owners to perform tasks themselves. Target Audience: Do-it-yourselfers, experienced mechanics, and owners seeking in-depth knowledge of their Pajero. 📋 Manual Details Coverage Areas General Coverage: Complete factory service repair workshop manual Page Count Estimated Page Count: Extensive (detailed based on factory specifications, typically hundreds of pages) Manual Type Manual Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder heads, pistons, crankshaft, camshaft, timing, lubrication, cooling. Engine Controls: Engine control systems, sensors, actuators, ECU diagnostics, fuel injection systems. Emission Controls: Emission control systems, catalytic converter, EGR, EVAP, diagnosis and repair. Fuel System: Fuel tank, fuel pump, fuel lines, injectors, fuel pressure regulator, diagnosis. Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications, diagnosis. Starting Charging System: Starter motor, battery, alternator, charging system diagnosis and repair. Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing, diagnosis. Transmission: Manual and automatic transmission overhaul, operation, diagnosis, fluid specifications, control systems. Driveline: Transfer case, differentials (front and rear), drive shafts, CV joints, U-joints, operation, maintenance. Suspension: Front and rear suspension components, springs, shocks, bushings, alignment specifications, diagnosis. Steering System: Steering gear, power steering pump, steering column, tie rods, alignment, diagnosis. Brakes: Brake system components (discs, pads, calipers, master cylinder, hydraulic lines, ABS), diagnosis, bleeding procedures. Electrical System: Wiring diagrams, fuses, relays, lighting, instrumentation, power windows, locks, wipers, sensors. Body Interior Exterior: Body panels, doors, glass, seats, trim, bumpers, latches, hinges, weatherstripping. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, service, refrigerant types. Instrumentation Warning Systems: Instrument cluster, warning lights, gauges, diagnostic indicators. Audio Systems: Factory audio system components, wiring, and installation details. Procedures Included Maintenance Procedures: Routine maintenance, oil changes, filter replacements, fluid checks, tune-ups. Repair Procedures: Step-by-step instructions for component repair and replacement. Disassembly Assembly: Complete disassembly and reassembly of major components and systems. Troubleshooting: Systematic troubleshooting guides for identifying and resolving common and complex issues. Diagnostics: Diagnostic procedures for various vehicle systems, including electrical and engine controls. Electrical Service: Detailed wiring diagrams and electrical component testing. Technical Depth Depth Of Detail: Comprehensive factory-level detail, suitable for both DIYers and professional mechanics. Illustrations Diagrams: Hundreds of high-quality diagrams, exploded views, and photographs to guide procedures. Specification Data: Includes critical specifications, torque values, clearances, fluid types, and capacities. 📊 Manual Specifications File Format File Type: PDF Requirements: PDF Reader (Adobe Acrobat or compatible) Print Quality Printability: All pages are printable for convenient workshop use. Binding Type Digital Format Advantage: No physical binding, easy to navigate and print specific pages. Can be used on multiple devices. Paper Type Digital Advantage: No paper wear and tear; kept clean on PC. Print only needed pages. ⚙️ Engine Specifications Primary Engine Engine Options: Various gasoline and diesel engines were offered globally during this period. Common Gasoline Engines: 3.0L V6 (6G72), 3.5L V6 (6G74), 2.4L Inline-4 (4G64) Common Diesel Engines: 2.8L Inline-4 Turbo Diesel (4M40) Performance Horsepower Range: Varies by engine, approximately 125 HP (diesel) to over 200 HP (V6 gasoline). Torque Range: Varies by engine, approximately 200 lb-ft (diesel) to over 240 lb-ft (V6 gasoline). Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for gasoline, Direct Injection or Indirect Injection for diesel (engine dependent). Fuel Type: Unleaded gasoline, Diesel fuel. 🔧 Transmission Standard Transmission Options: Available with 5-speed manual or 4-speed automatic transmissions. Optional Transfer Case: Super Select 4WD system (or similar variants) offering 2WD, 4WD Part-Time, 4WD Full-Time, and 4WD Low Range. Features Transmission Fluid: Specific ATF type for automatic, gear oil for manual. Refer to manual for exact specifications (e.g., DIA QUEEN ATF-SPIII for automatics). 📐 Dimensions Exterior Body Styles: 3-door (short wheelbase) and 5-door (long wheelbase) variants. Weights Curb Weight: Varies by configuration, typically ranging from 1800 kg to over 2100 kg. 🛡️ Safety Features Ratings Safety Features General: Body-on-frame construction, driver and passenger airbags (on some models), ABS (Anti-lock Braking System) on many models. Active Features ABS: Available on many models, providing enhanced braking control. Passive Features Airbags: Driver and front passenger airbags were optional or standard on later models. 💡 Technology Features Infotainment Audio System Features: Factory-fitted radios, cassette players, and CD players were common. Speaker configurations varied by trim level. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Factory Options: Limited compared to modern vehicles; basic power accessories were the main features. 🔧 Maintenance Service Intervals Oil Change...