Mitsubishi Pajero III Montero 2000 Service Repair Manual
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The Mitsubishi Pajero III, also known as the Montero in North America, represents a significant evolution in the full-size SUV segment, building upon Mitsubishi's renowned off-road heritage. Produced from 1999 for the 2000 model year, this robust vehicle, built on the V60/V70 series platform, is engineered for exceptional off-road capability and durability. It boasts a monocoque chassis with an integrated ladder frame, independent front suspension, and advanced Super Select II 4WD system, making it a versatile choice for enthusiasts, off-roaders, and those requiring a dependable vehicle across diverse terrains and global markets. This comprehensive factory service manual provides in-depth technical information for the Mitsubishi Pajero III / Montero, covering all major systems including the powertrain, chassis, and electrical components. It details routine maintenance procedures, diagnostic troubleshooting, repair and rebuild processes, and essential technical data such as torque specifications and wiring diagrams. This manual is an indispensable resource for owners, mechanics, and technicians, offering the detailed guidance necessary to maintain, diagnose, and repair the vehicle, ensuring its longevity and optimal performance. 🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero III / Montero Model Designation North America: Montero Model Designation Global: Pajero Model Year Covered: 2000 Codes Platform Code: V60/V70 Series 👋 Introduction Market Position Segment: Full-size SUV / Off-road Vehicle Target Audience: Enthusiasts, Off-roaders, Fleet Managers, Professional Mechanics, DIYers Competitive Analysis Key Competitors 2000: Toyota Land Cruiser, Land Rover Discovery, Jeep Grand Cherokee, Ford Explorer, Chevrolet Tahoe Key Features Vehicle Strengths: Legendary off-road capability, Robust construction, Versatile interior, Powerful engine options, Durable drivetrain Manual Value Proposition: Provides factory-level diagnostic and repair information, enabling accurate maintenance and troubleshooting, leading to increased vehicle longevity and performance. 📋 Manual Details Coverage Areas Market Coverage: Global (specific to 2000 model year, adaptable to adjacent years) Regions Covered: North America, Europe, Asia, Oceania, Africa Page Count Estimated Pages: 1500-2000 (estimated based on typical comprehensive service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Subtype: Comprehensive Repair and Diagnostic Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Transmission (Automatic & Manual), Transfer Case, Drivetrain (Front/Rear Axles, CV Joints) Chassis: Suspension (Independent Front, Multi-link Rear), Steering System, Brake System (ABS, EBD), Wheels & Tires Electrical: Body Electrical Systems, Powertrain Control Module (PCM), Engine Control Unit (ECU), Lighting, HVAC Controls, Audio System, Power Accessories (Windows, Locks, Mirrors), Instrumentation, SRS (Airbag) System, Immobilizer Body And Trim: Exterior Body Panels, Interior Trim, Doors, Hood, Tailgate, Bumpers, Glass, Seals Procedures Included Maintenance: Routine Inspections, Fluid Changes (Oil, Coolant, Brake, Transmission, Differential), Filter Replacements, Lubrication, Belt Replacement, Spark Plug Service Diagnostics: Troubleshooting charts, Symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution, Electrical system diagnosis, Component testing procedures Repair And Rebuild: Engine disassembly and reassembly, Transmission overhaul, Brake caliper and rotor replacement, Suspension component replacement, Steering rack repair, Electrical component repair and replacement, Body panel repair and replacement Technical Data: Torque specifications, Clearances, Specifications for all major components, Wiring diagrams, Vacuum diagrams, Exploded views Technical Depth Depth: Comprehensive - covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics. 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely (standard for professional PDF manuals) Print Quality Quality: High-resolution scans of original factory documentation Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Petrol: 6G72 (3.0L V6 SOHC/DOHC), 6G74 (3.5L V6 SOHC/DOHC), 6G75 (3.8L V6 SOHC/DOHC) Engine Code Diesel: 4M41 (3.2L DI-D I4 Turbocharged) Displacement Common: 3.0L / 3.5L Performance Horsepower Range: 170-230 HP (depending on engine variant and market) Torque Range: 200-320 lb-ft (depending on engine variant and market) Fuel System Fuel Delivery Petrol: Electronic Fuel Injection (EFI) Fuel Delivery Diesel: Direct Injection Diesel (DI-D) with Common Rail or Direct Injection Recommended Fuel Petrol: Unleaded Gasoline (Octane rating varies by market, typically 87 AKI / 91 RON) Recommended Fuel Diesel: Diesel Fuel (ULSD recommended in regions with sulfur regulations) 🔧 Transmission Standard Manual Transmission: 5-speed Manual Transmission (common on some trims/markets) Optional Automatic Transmission: 4-speed Automatic Transmission (common on many trims/markets) Features Transfer Case: Super Select II 4WD (Full-time 4WD with locking center differential, 2WD/4H/4HLc/4LLc modes) Fluid Specifications Automatic Transmission Fluid: DIA Queen ATF-SP III (or equivalent API GL-4/GL-5 rated fluid compatible with Mitsubishi specifications) Manual Transmission Fluid: API GL-4 or GL-5 gear oil (viscosity dependent on ambient temperature) Transfer Case Fluid: API GL-4 or GL-5 gear oil (viscosity dependent on ambient temperature) Front Differential Fluid: API GL-5 gear oil (viscosity dependent on ambient temperature) Rear Differential Fluid: API GL-5 gear oil with limited-slip additive if equipped (viscosity dependent on ambient temperature) 📐 Dimensions Exterior Length Approx: 4780-4900 mm (depending on configuration) Width Approx: 1875-1900 mm Height Approx: 1850-1915 mm Wheelbase Approx: 2780 mm...
The Mitsubishi Pajero III, also known as the Montero in North America, represents a significant evolution in the full-size SUV segment, building upon Mitsubishi's renowned off-road heritage. Produced from 1999 for the 2000 model year, this robust vehicle, built on the V60/V70 series platform, is engineered for exceptional off-road capability and durability. It boasts a monocoque chassis with an integrated ladder frame, independent front suspension, and advanced Super Select II 4WD system, making it a versatile choice for enthusiasts, off-roaders, and those requiring a dependable vehicle across diverse terrains and global markets.
This comprehensive factory service manual provides in-depth technical information for the Mitsubishi Pajero III / Montero, covering all major systems including the powertrain, chassis, and electrical components. It details routine maintenance procedures, diagnostic troubleshooting, repair and rebuild processes, and essential technical data such as torque specifications and wiring diagrams. This manual is an indispensable resource for owners, mechanics, and technicians, offering the detailed guidance necessary to maintain, diagnose, and repair the vehicle, ensuring its longevity and optimal performance.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero III / Montero
Model Designation North America:
Montero
Model Designation Global:
Pajero
Model Year Covered:
2000
Codes
Platform Code:
V60/V70 Series
👋 Introduction
Market Position
Segment:
Full-size SUV / Off-road Vehicle
Target Audience:
Enthusiasts, Off-roaders, Fleet Managers, Professional Mechanics, DIYers
Competitive Analysis
Key Competitors 2000:
Toyota Land Cruiser, Land Rover Discovery, Jeep Grand Cherokee, Ford Explorer, Chevrolet Tahoe
Provides factory-level diagnostic and repair information, enabling accurate maintenance and troubleshooting, leading to increased vehicle longevity and performance.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (specific to 2000 model year, adaptable to adjacent years)
Regions Covered:
North America, Europe, Asia, Oceania, Africa
Page Count
Estimated Pages:
1500-2000 (estimated based on typical comprehensive service manuals)
Routine Inspections, Fluid Changes (Oil, Coolant, Brake, Transmission, Differential), Filter Replacements, Lubrication, Belt Replacement, Spark Plug Service
Diagnostics:
Troubleshooting charts, Symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution, Electrical system diagnosis, Component testing procedures
Repair And Rebuild:
Engine disassembly and reassembly, Transmission overhaul, Brake caliper and rotor replacement, Suspension component replacement, Steering rack repair, Electrical component repair and replacement, Body panel repair and replacement
Technical Data:
Torque specifications, Clearances, Specifications for all major components, Wiring diagrams, Vacuum diagrams, Exploded views
Technical Depth
Depth:
Comprehensive - covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely (standard for professional PDF manuals)
Print Quality
Quality:
High-resolution scans of original factory documentation