🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero / Montero / Shogun Generation Code: First Generation Chassis Codes: L040 series Market Variants: Pajero (Japan), Montero (North America), Shogun (UK) 👋 Introduction Market Positioning Vehicle Segment: Compact/Mid-size SUV (Sport Utility Vehicle), Off-road oriented Target Audience: Enthusiasts, off-roaders, owners seeking comprehensive self-maintenance capabilities Competitive Landscape Key Competitors: Toyota Land Cruiser (J70), Nissan Patrol (Y60), Isuzu Trooper, Jeep Cherokee (XJ), Ford Bronco II Key Features Of Manual Detail Level: Factory-level diagnostic and repair procedures Practicality: Enables DIY repairs, troubleshooting, and preventative maintenance Value Proposition Benefit To Owner: Cost savings on maintenance and repairs, extended vehicle lifespan, enhanced understanding of vehicle systems 📋 Manual Details Coverage Applicable Years: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990 Region Coverage: Global (reflecting common specifications) Format File Format: PDF (Scanned) Print Quality: High-resolution scan suitable for printing Printable: Yes (selected pages or full manual) Type Manual Type: Workshop Repair Manual Language Language: English 📖 Manual Coverage Systems Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emission control Drivetrain Systems: Clutch, manual transmission, propeller shaft, rear axle, 4WD system (if applicable) Suspension Steering: Front suspension, rear suspension, power steering Brakes: Service brakes, parking brake, hydraulic system Electrical: Wiring diagrams, lighting, starting system, charging system, accessories Body: Body and frame alignment, body sheet metal, interior trim, exterior components Climate Control: Heater and Air Conditioning (HVAC) Wheels Tires: Wheel and Tire specifications and service Procedures Maintenance: Scheduled maintenance, lubrication, fluid changes Repair: Component-level repair and replacement, engine rebuilds, transmission overhauls Diagnostics: Troubleshooting guides, fault diagnosis for various systems Installation: Component installation procedures Technical Depth Depth: Comprehensive (technician-level detail) Illustrations Visual Aid Type: Exploded views, diagrams, step-by-step illustrations 📊 Manual Specifications File Characteristics File Size: Varies (dependent on scan quality and inclusion of all sections) Searchability: Likely text-searchable if OCR applied, otherwise image-based Physical Representation Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: G54B Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft), 8-valve Displacement: 2555 cc (2.6 Liters) Bore X Stroke: 91.1 mm x 9.5 mm (approximate - confirm in manual) Compression Ratio: 8.8:1 (typical, variations may exist) Performance Horsepower: 105-116 HP @ 4500-5000 RPM (varies by market and tuning) Torque: 135-145 lb-ft @ 2500-3000 RPM (varies by market and tuning) Fuel System Fuel Delivery: Carburetor (e.g., Hitachi, Aisin - specific model covered in manual) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Ignition System Ignition Type: Electronic Ignition (Distributor-based) Cooling System Cooling Method: Water-cooled, Pressurized system Engine Oil Recommended Oil Viscosity: 10W-30 or 10W-40 (refer to manual for specific conditions and API service rating) Oil Capacity: Approximately 4.5 Liters (with filter change) - verify in manual 🔧 Transmission Standard Transmission Transmission Model: KM145 Transmission Type: 5-Speed Manual Gear Ratios: Specific ratios detailed within the manual Transfer Case: Typically a 2-speed transfer case with selectable 4WD (manual or electric shift - confirm in manual) Transmission Fluid Type: GL-4 Manual Transmission Fluid (e.g., 75W-90 or 80W-90) - verify in manual Transmission Fluid Capacity: Approximately 2.5 Liters - verify in manual 📐 Dimensions Exterior Wheelbase: Approximately 2450 mm (Short Wheelbase), 2695 mm (Long Wheelbase) - confirm specific body style covered Length: Varies by body style (e.g., 3-door, 5-door) - refer to manual Width: Varies by body style - refer to manual Height: Varies by body style - refer to manual Weights Curb Weight: Approximately 1700-2000 kg depending on configuration - refer to manual Gross Vehicle Weight Rating: Refer to manual for specific GVWR 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data for this era; rely on chassis integrity and design principles Passive Features Rollover Protection: Body-on-frame construction enhances rigidity; manual covers structural checks Seatbelts: Standard 3-point front, 2-point rear (may vary by market/trim) - manual details adjustment and inspection Active Features Braking System: Front discs, rear drums (standard for most models) - manual covers hydraulic system, adjustments, and component replacement 4Wd System: Provides enhanced traction and stability in various conditions - manual details operation and maintenance 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player (typical for the era), speaker configuration varies - manual covers removal and installation of head unit and speakers Driver Assistance ABS: Anti-lock Braking System (ABS) was generally not a standard feature on this generation; manual covers brake system without ABS if not equipped. Connectivity Connectivity Features: None (pre-digital era) 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 km or 6 months (verify in manual) Air Filter Replacement: Every 20,000 km or 12 months (verify in manual) Spark Plug Replacement: Every 30,000-40,000 km (verify in manual for correct type) Timing Belt Replacement: Not applicable for G54B (timing chain) Fluid Specifications Coolant Type: Ethylene Glycol based antifreeze/coolant (typically a 50/50 mix with distilled water) - verify in manual Brake Fluid Type:...
91.1 mm x 9.5 mm (approximate - confirm in manual)
Compression Ratio:
8.8:1 (typical, variations may exist)
Performance
Horsepower:
105-116 HP @ 4500-5000 RPM (varies by market and tuning)
Torque:
135-145 lb-ft @ 2500-3000 RPM (varies by market and tuning)
Fuel System
Fuel Delivery:
Carburetor (e.g., Hitachi, Aisin - specific model covered in manual)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Ignition System
Ignition Type:
Electronic Ignition (Distributor-based)
Cooling System
Cooling Method:
Water-cooled, Pressurized system
Engine Oil
Recommended Oil Viscosity:
10W-30 or 10W-40 (refer to manual for specific conditions and API service rating)
Oil Capacity:
Approximately 4.5 Liters (with filter change) - verify in manual
🔧 Transmission
Standard Transmission
Transmission Model:
KM145
Transmission Type:
5-Speed Manual
Gear Ratios:
Specific ratios detailed within the manual
Transfer Case:
Typically a 2-speed transfer case with selectable 4WD (manual or electric shift - confirm in manual)
Transmission Fluid Type:
GL-4 Manual Transmission Fluid (e.g., 75W-90 or 80W-90) - verify in manual
Transmission Fluid Capacity:
Approximately 2.5 Liters - verify in manual
📐 Dimensions
Exterior
Wheelbase:
Approximately 2450 mm (Short Wheelbase), 2695 mm (Long Wheelbase) - confirm specific body style covered
Length:
Varies by body style (e.g., 3-door, 5-door) - refer to manual
Width:
Varies by body style - refer to manual
Height:
Varies by body style - refer to manual
Weights
Curb Weight:
Approximately 1700-2000 kg depending on configuration - refer to manual
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data for this era; rely on chassis integrity and design principles
Passive Features
Rollover Protection:
Body-on-frame construction enhances rigidity; manual covers structural checks
Seatbelts:
Standard 3-point front, 2-point rear (may vary by market/trim) - manual details adjustment and inspection
Active Features
Braking System:
Front discs, rear drums (standard for most models) - manual covers hydraulic system, adjustments, and component replacement
4Wd System:
Provides enhanced traction and stability in various conditions - manual details operation and maintenance
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player (typical for the era), speaker configuration varies - manual covers removal and installation of head unit and speakers
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was generally not a standard feature on this generation; manual covers brake system without ABS if not equipped.
Connectivity
Connectivity Features:
None (pre-digital era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 km or 6 months (verify in manual)
Air Filter Replacement:
Every 20,000 km or 12 months (verify in manual)
Spark Plug Replacement:
Every 30,000-40,000 km (verify in manual for correct type)
Timing Belt Replacement:
Not applicable for G54B (timing chain)
Fluid Specifications
Coolant Type:
Ethylene Glycol based antifreeze/coolant (typically a 50/50 mix with distilled water) - verify in manual
Brake Fluid Type:
DOT 3 or DOT 4 - verify in manual
Power Steering Fluid:
ATF (Automatic Transmission Fluid) or specific power steering fluid - verify in manual