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Mitsubishi Sigma 1991-1997 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Sigma Generations: Fourth Generation (1990-1996) / Fifth Generation (1996-2000) - Manual covers up to 1997 Production Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997 👋 Introduction Market Position Segment: Mid-size/Full-size luxury sedan (often competing with Japanese and American luxury brands of the era). Competitive Analysis Competitors: Toyota Avalon, Lexus ES, Nissan Maxima, Buick Park Avenue, Ford Taurus SHO. Key Features Brand Offering: Provided a blend of performance, comfort, and value within the luxury sedan segment. Manual Purpose: Designed to equip technicians and owners with the knowledge to maintain, diagnose, and repair the vehicle to factory standards. 📋 Manual Details Coverage Areas Primary Markets: Global (often marketed as Mitsubishi Diamante in some regions) Regional Specifics: General workshop repair; specific regional adaptations might require supplementary documentation. Specific Models Trims: Likely covers various trims and engine options within the 1991-1997 Sigma range. Page Count Estimated Pages: Hundreds to thousands (printable at high quality) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for larger files) 📖 Manual Coverage Systems Covered Engine Service Repair: Detailed procedures for engine disassembly, assembly, diagnosis, and repair. Transmission Service Repair: Covers both manual and automatic transmission service, repair, and overhaul. Brake System: Inspection, maintenance, repair of hydraulic systems, calipers, rotors, and parking brake. Electrical System: Comprehensive coverage of wiring diagrams, component testing, and diagnosis. Suspension: Front and rear suspension components, alignment, and repair procedures. Steering: Power steering system, steering column, and linkage repair and adjustment. Cooling System: Radiator, water pump, thermostat, cooling fan, and coolant service. Fuel System: Includes fuel tank, pump, lines, filter, and injection system components. Fuel Injection: Detailed diagnostics and repair for the Electronic Fuel Injection (EFI) system. Emission System: Covers components like the catalytic converter, O2 sensors, and EVAP system. Heater Air Conditioner: HVAC system diagnosis, refrigerant handling, and component replacement. Chassis Body: Body panel removal/installation, chassis components, and structural repair. Restraint System: Airbag system information (diagnosis and replacement procedures), seat belts. Interior: Trim removal, seat adjustment, dashboard components. Differential Drive: Front and rear differential service and repair. Axle: Front and rear axle shaft service and repair. Periodic Lubrication: Lubrication points and recommended intervals for various components. Engine Control System: Detailed diagnostics for ECU, sensors, and actuators. Power Steering: Service and repair of the power steering pump, rack, and hoses. Lighting System: Headlights, taillights, interior lighting, and related electrical circuits. Exhaust System: Component replacement and diagnosis of exhaust leaks. Wheels Tires: Information on tire rotation, balancing, and wheel specifications. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements. Troubleshooting: Diagnostic flowcharts and common problem-solving guides. Engine Control System: ECU diagnosis, sensor testing, and actuator control. Wiring Diagrams: Complete electrical system wiring diagrams for all major circuits. Chassis Body Repair: Procedures for frame alignment, panel replacement, and interior/exterior trim. Periodic Lubrication: Detailed instructions on lubrication points and schedules. Engine Tune Up: Spark plug replacement, ignition timing adjustment, and sensor checks. Body And Chassis: Procedures for body panel repair, bumper replacement, and chassis component servicing. Comfort And Convenience: Service for door locks, windows, mirrors, and seat mechanisms. Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIYers. Repair Procedures: Step-by-step repair instructions, including torque specifications, clearances, and assembly sequences. Diagnostic Charts: Troubleshooting flowcharts and symptom-based diagnostics. 📊 Manual Specifications File Format Print Quality: High-quality printable pages Searchability: Likely searchable text within PDF files Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options Typical: 3.0L V6 (6G72), 3.5L V6 (6G74) - Exact availability varied by market and year. Performance Horsepower Range Typical: Approximately 150-220 hp (depending on engine variant and tune). Torque Range Typical: Approximately 180-230 lb-ft (depending on engine variant and tune). Fuel System Injection Type: Electronic Multi-port Fuel Injection (MPI). Engine Codes Engine Code Examples: 6G72, 6G74 🔧 Transmission Standard Standard Transmission: Usually a 4-speed automatic transmission. Manual transmissions were less common or not available in certain markets/trims. Optional Optional Transmission: Some models may have offered a 5-speed manual transmission. Features Transmission Features: Electronic control, adaptive shifting logic. 📐 Dimensions Exterior Wheelbase Typical: Approx. 107.5 inches (2730 mm) Length Typical: Approx. 190-195 inches (4826-4953 mm) Weights Curb Weight Range: Approx. 3300-3600 lbs (1497-1633 kg) 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available crash test data specifically for the Sigma in this era. Refer to the manual for specific safety system details. Passive Features Airbags: Driver and passenger airbags were becoming standard during this period, likely available on higher trims. Seat Belts: 3-point front and rear seat belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette stereo systems, optional CD players were available. Driver Assistance Cruise Control: Standard on many trims. Comfort Features Climate Control:...
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Tipo: Car
Fabricante:
Sku: 175598
Coleções: ALL Mitsubishi

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Mitsubishi Sigma 1991-1997 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Sigma
Generations:
Fourth Generation (1990-1996) / Fifth Generation (1996-2000) - Manual covers up to 1997
Production Years Covered:
1991, 1992, 1993, 1994, 1995, 1996, 1997
👋 Introduction
Market Position
Segment:
Mid-size/Full-size luxury sedan (often competing with Japanese and American luxury brands of the era).
Competitive Analysis
Competitors:
Toyota Avalon, Lexus ES, Nissan Maxima, Buick Park Avenue, Ford Taurus SHO.
Key Features
Brand Offering:
Provided a blend of performance, comfort, and value within the luxury sedan segment.
Manual Purpose:
Designed to equip technicians and owners with the knowledge to maintain, diagnose, and repair the vehicle to factory standards.
📋 Manual Details
Coverage Areas
Primary Markets:
Global (often marketed as Mitsubishi Diamante in some regions)
Regional Specifics:
General workshop repair; specific regional adaptations might require supplementary documentation.
Specific Models Trims:
Likely covers various trims and engine options within the 1991-1997 Sigma range.
Page Count
Estimated Pages:
Hundreds to thousands (printable at high quality)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for larger files)
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Detailed procedures for engine disassembly, assembly, diagnosis, and repair.
Transmission Service Repair:
Covers both manual and automatic transmission service, repair, and overhaul.
Brake System:
Inspection, maintenance, repair of hydraulic systems, calipers, rotors, and parking brake.
Electrical System:
Comprehensive coverage of wiring diagrams, component testing, and diagnosis.
Suspension:
Front and rear suspension components, alignment, and repair procedures.
Steering:
Power steering system, steering column, and linkage repair and adjustment.
Cooling System:
Radiator, water pump, thermostat, cooling fan, and coolant service.
Fuel System:
Includes fuel tank, pump, lines, filter, and injection system components.
Fuel Injection:
Detailed diagnostics and repair for the Electronic Fuel Injection (EFI) system.
Emission System:
Covers components like the catalytic converter, O2 sensors, and EVAP system.
Heater Air Conditioner:
HVAC system diagnosis, refrigerant handling, and component replacement.
Chassis Body:
Body panel removal/installation, chassis components, and structural repair.
Restraint System:
Airbag system information (diagnosis and replacement procedures), seat belts.
Interior:
Trim removal, seat adjustment, dashboard components.
Differential Drive:
Front and rear differential service and repair.
Axle:
Front and rear axle shaft service and repair.
Periodic Lubrication:
Lubrication points and recommended intervals for various components.
Engine Control System:
Detailed diagnostics for ECU, sensors, and actuators.
Power Steering:
Service and repair of the power steering pump, rack, and hoses.
Lighting System:
Headlights, taillights, interior lighting, and related electrical circuits.
Exhaust System:
Component replacement and diagnosis of exhaust leaks.
Wheels Tires:
Information on tire rotation, balancing, and wheel specifications.
Procedures Included
General Maintenance:
Routine checks, fluid changes, filter replacements.
Troubleshooting:
Diagnostic flowcharts and common problem-solving guides.
Engine Control System:
ECU diagnosis, sensor testing, and actuator control.
Wiring Diagrams:
Complete electrical system wiring diagrams for all major circuits.
Chassis Body Repair:
Procedures for frame alignment, panel replacement, and interior/exterior trim.
Periodic Lubrication:
Detailed instructions on lubrication points and schedules.
Engine Tune Up:
Spark plug replacement, ignition timing adjustment, and sensor checks.
Body And Chassis:
Procedures for body panel repair, bumper replacement, and chassis component servicing.
Comfort And Convenience:
Service for door locks, windows, mirrors, and seat mechanisms.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIYers.
Repair Procedures:
Step-by-step repair instructions, including torque specifications, clearances, and assembly sequences.
Diagnostic Charts:
Troubleshooting flowcharts and symptom-based diagnostics.
📊 Manual Specifications
File Format
Print Quality:
High-quality printable pages
Searchability:
Likely searchable text within PDF files
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options Typical:
3.0L V6 (6G72), 3.5L V6 (6G74) - Exact availability varied by market and year.
Performance
Horsepower Range Typical:
Approximately 150-220 hp (depending on engine variant and tune).
Torque Range Typical:
Approximately 180-230 lb-ft (depending on engine variant and tune).
Fuel System
Injection Type:
Electronic Multi-port Fuel Injection (MPI).
Engine Codes
Engine Code Examples:
6G72, 6G74
🔧 Transmission
Standard
Standard Transmission:
Usually a 4-speed automatic transmission. Manual transmissions were less common or not available in certain markets/trims.
Optional
Optional Transmission:
Some models may have offered a 5-speed manual transmission.
Features
Transmission Features:
Electronic control, adaptive shifting logic.
📐 Dimensions
Exterior
Wheelbase Typical:
Approx. 107.5 inches (2730 mm)
Length Typical:
Approx. 190-195 inches (4826-4953 mm)
Weights
Curb Weight Range:
Approx. 3300-3600 lbs (1497-1633 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available crash test data specifically for the Sigma in this era. Refer to the manual for specific safety system details.
Passive Features
Airbags:
Driver and passenger airbags were becoming standard during this period, likely available on higher trims.
Seat Belts:
3-point front and rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo systems, optional CD players were available.
Driver Assistance
Cruise Control:
Standard on many trims.
Comfort Features
Climate Control:
Manual or automatic climate control systems.
Power Features:
Power windows, power locks, power mirrors, power seats were common options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, refer to manual for exact specification.
Timing Belt Interval:
Crucial for V6 engines; typically around 60,000-100,000 miles (96,000-160,000 km). Consult manual for specific engine.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 recommended (check manual for precise viscosity based on climate).
Transmission Fluid Type:
Dexron III/Mercon compatible automatic transmission fluid (ATF), or specified manual transmission fluid.
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 glycol-based brake fluid.
Known Issues
Common Wear Items:
Head gaskets (on some V6 engines), engine mounts, suspension bushings, accessory belts.
Electrical Gremlins:
Aging wiring harnesses and connectors can sometimes lead to intermittent electrical issues.
Technical Specifications
Spark Plug Gap:
Refer to manual; typically around 0.040-0.044 inches (1.0-1.1 mm) for V6 engines.
Tire Pressure Typical:
Approx. 30-32 PSI (207-221 kPa) for front and rear tires (check doorjamb sticker).
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history of producing reliable vehicles, with the Sigma representing its foray into the more upscale sedan market.
Model Evolution
Sigma Lineage:
The Sigma nameplate evolved from earlier Mitsubishi sedans and was often the precursor or sibling to the Diamante model internationally.
Production
Manufacturing Location:
Primarily Japan.
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