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Mitsubushi SIGMA-DIAMANTE 1991-1995 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Sigma / Diamante Model Variant: Sedan Generation: Second Generation (Mitsubishi Sigma/Diamante Series JP:F11A/F12A, F13A/F14A, F15A/F16A; Mitsubishi Diamante Series US:J21A, J23A, J25A, J27A) Codes Chassis Codes Jp: F11A, F12A, F13A, F14A, F15A, F16A Chassis Codes Us: J21A, J23A, J25A, J27A Engine Code: 6G72 Transmission Codes: F5M33 (Manual), F4A33 (Automatic) 👋 Introduction Market Position Segment: Mid-size to Full-size Luxury Sedan Target Audience: Consumers seeking a comfortable, reliable, and well-equipped sedan, often with a focus on advanced features for its time. Competitive Analysis Key Competitors: Toyota Avalon, Lexus ES, Nissan Maxima, Honda Accord (higher trims), Ford Taurus (higher trims) Key Features Distinguishing Features: Available All-Wheel Drive (AWD) on some models, luxurious interior appointments, advanced (for its era) optional features like active suspension and climate control. Manual Value Proposition: Provides factory-level diagnostic and repair information, enabling cost-effective maintenance and troubleshooting for owners and independent workshops. 📋 Manual Details Coverage Areas Applicable Years: 1991, 1992, 1993, 1994, 1995 Covered Regions: Global (specifications may vary slightly by market, but core procedures are universal) Page Count Estimated Pages: Likely over 1000 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: 6G72 V6 (3.0L) - Overhaul, diagnostics, timing, fuel injection, ignition, cooling, lubrication, intake, exhaust, emission control Transmission: F5M33 5-Speed Manual Transmission (Clutch, gearbox overhaul, shift mechanisms, linkages, drive shafts), F4A33 4-Speed Automatic Transmission (Hydraulic control, valve body, torque converter, overhaul, diagnostics, fluid cooler) Drivetrain: Front Axle (CV joints, differential), Rear Axle (differential, drive components) Suspension: Front Suspension (MacPherson struts, control arms, ball joints, bushings, sway bar), Rear Suspension (Multi-link independent suspension, shock absorbers, springs, control arms, bushings) Brakes: Power Brake System (Master cylinder, booster, proportioning valve), Service Brakes (Front/Rear Disc Brakes, calipers, rotors, pads, hydraulic lines, parking brake) Steering: Power Steering System (Pump, rack and pinion, steering column, linkages) Body And Chassis: Body (frame, panels, doors, hinges, latches, glass), Exterior (trim, lighting, bumpers), Interior (seats, upholstery, trim panels, headliner), Body Mounts Electrical: Chassis Electrical (Wiring diagrams, lighting, instruments, power windows, locks, mirrors, horn, wipers), Engine Electrical (Starter, alternator, ignition system, sensors, ECU connectors), Supplemental Restraint System (SRS - Airbag system components, sensors, control module, pre-tensioners) HVAC: Heater, Air Conditioner, and Ventilation (Compressor, condenser, evaporator, blower motor, ducting, controls, refrigerant system) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (where applicable), sensor testing Repair And Overhaul: Complete engine rebuild, transmission overhaul, brake system repair, suspension component replacement, steering system repair, electrical component repair, body panel repair Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive (from basic maintenance to complete component overhauls and diagnostics) Detail Level: Detailed step-by-step instructions with exploded views, diagrams, and illustrations 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if digitally created, image-based PDFs may have limited searchability Print Quality Printability: Fully printable (selected pages or entire manual) Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Quality: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 Engine Type: SOHC V6 (Some models may have had DOHC variants, but the manual specifies the common 6G72 which is typically SOHC for this platform's core years) Displacement: 3.0 Liters (2972 cc) Performance Horsepower Est: 140-150 HP (Varies slightly by market and specific engine tune) Torque Est: 160-170 lb-ft (Varies slightly by market and specific engine tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane minimum) Ignition System Ignition Type: Distributorless Ignition System (DIS) or Distributor-based system depending on specific market/year 🔧 Transmission Standard Transmission Type: 5-Speed Manual (F5M33) Optional Transmission Type: 4-Speed Automatic (F4A33) Features AWD Availability: Available on select models with either transmission Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 gear oil (Consult manual for exact specification) Automatic Transmission Fluid: DIA QUEEN ATF SP-II (or equivalent like Dexron II/III compatible fluid - consult manual for exact specification) 📐 Dimensions Exterior Wheelbase Est: Approx. 107.1 inches (2720 mm) Length Est: Approx. 191.7 inches (4870 mm) Width Est: Approx. 70.3 inches (1785 mm) Height Est: Approx. 55.1 inches (1400 mm) Weights Curb Weight Est: Approx. 3300-3600 lbs (1497-1633 kg), varies with drivetrain and options Wheels And Tires Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Standard Tire Size: P205/60R15, P215/60R15, or P215/55R16 (depending on trim and year) 🛡️ Safety Features Ratings Crash Test Performance: No specific standardized ratings like NHTSA/IIHS from the period are easily available for all markets, but generally considered a safe vehicle for its era. Consult specific regional automotive safety archives if available. Active Features ABS: Anti-lock Braking System (ABS) - Standard on most models or widely available Traction Control: Traction Control System (TCS) -...
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Mitsubushi SIGMA-DIAMANTE 1991-1995 Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Sigma / Diamante
Model Variant:
Sedan
Generation:
Second Generation (Mitsubishi Sigma/Diamante Series JP:F11A/F12A, F13A/F14A, F15A/F16A; Mitsubishi Diamante Series US:J21A, J23A, J25A, J27A)
Codes
Chassis Codes Jp:
F11A, F12A, F13A, F14A, F15A, F16A
Chassis Codes Us:
J21A, J23A, J25A, J27A
Engine Code:
6G72
Transmission Codes:
F5M33 (Manual), F4A33 (Automatic)
👋 Introduction
Market Position
Segment:
Mid-size to Full-size Luxury Sedan
Target Audience:
Consumers seeking a comfortable, reliable, and well-equipped sedan, often with a focus on advanced features for its time.
Competitive Analysis
Key Competitors:
Toyota Avalon, Lexus ES, Nissan Maxima, Honda Accord (higher trims), Ford Taurus (higher trims)
Key Features
Distinguishing Features:
Available All-Wheel Drive (AWD) on some models, luxurious interior appointments, advanced (for its era) optional features like active suspension and climate control.
Manual Value Proposition:
Provides factory-level diagnostic and repair information, enabling cost-effective maintenance and troubleshooting for owners and independent workshops.
📋 Manual Details
Coverage Areas
Applicable Years:
1991, 1992, 1993, 1994, 1995
Covered Regions:
Global (specifications may vary slightly by market, but core procedures are universal)
Page Count
Estimated Pages:
Likely over 1000 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
6G72 V6 (3.0L) - Overhaul, diagnostics, timing, fuel injection, ignition, cooling, lubrication, intake, exhaust, emission control
Transmission:
F5M33 5-Speed Manual Transmission (Clutch, gearbox overhaul, shift mechanisms, linkages, drive shafts), F4A33 4-Speed Automatic Transmission (Hydraulic control, valve body, torque converter, overhaul, diagnostics, fluid cooler)
Drivetrain:
Front Axle (CV joints, differential), Rear Axle (differential, drive components)
Suspension:
Front Suspension (MacPherson struts, control arms, ball joints, bushings, sway bar), Rear Suspension (Multi-link independent suspension, shock absorbers, springs, control arms, bushings)
Brakes:
Power Brake System (Master cylinder, booster, proportioning valve), Service Brakes (Front/Rear Disc Brakes, calipers, rotors, pads, hydraulic lines, parking brake)
Steering:
Power Steering System (Pump, rack and pinion, steering column, linkages)
Body And Chassis:
Body (frame, panels, doors, hinges, latches, glass), Exterior (trim, lighting, bumpers), Interior (seats, upholstery, trim panels, headliner), Body Mounts
Electrical:
Chassis Electrical (Wiring diagrams, lighting, instruments, power windows, locks, mirrors, horn, wipers), Engine Electrical (Starter, alternator, ignition system, sensors, ECU connectors), Supplemental Restraint System (SRS - Airbag system components, sensors, control module, pre-tensioners)
HVAC:
Heater, Air Conditioner, and Ventilation (Compressor, condenser, evaporator, blower motor, ducting, controls, refrigerant system)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, tune-ups
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (where applicable), sensor testing
Repair And Overhaul:
Complete engine rebuild, transmission overhaul, brake system repair, suspension component replacement, steering system repair, electrical component repair, body panel repair
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete component overhauls and diagnostics)
Detail Level:
Detailed step-by-step instructions with exploded views, diagrams, and illustrations
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if digitally created, image-based PDFs may have limited searchability
Print Quality
Printability:
Fully printable (selected pages or entire manual)
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Quality:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Engine Type:
SOHC V6 (Some models may have had DOHC variants, but the manual specifies the common 6G72 which is typically SOHC for this platform's core years)
Displacement:
3.0 Liters (2972 cc)
Performance
Horsepower Est:
140-150 HP (Varies slightly by market and specific engine tune)
Torque Est:
160-170 lb-ft (Varies slightly by market and specific engine tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane minimum)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or Distributor-based system depending on specific market/year
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (F5M33)
Optional
Transmission Type:
4-Speed Automatic (F4A33)
Features
AWD Availability:
Available on select models with either transmission
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 gear oil (Consult manual for exact specification)
Automatic Transmission Fluid:
DIA QUEEN ATF SP-II (or equivalent like Dexron II/III compatible fluid - consult manual for exact specification)
📐 Dimensions
Exterior
Wheelbase Est:
Approx. 107.1 inches (2720 mm)
Length Est:
Approx. 191.7 inches (4870 mm)
Width Est:
Approx. 70.3 inches (1785 mm)
Height Est:
Approx. 55.1 inches (1400 mm)
Weights
Curb Weight Est:
Approx. 3300-3600 lbs (1497-1633 kg), varies with drivetrain and options
Wheels And Tires
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Tire Size:
P205/60R15, P215/60R15, or P215/55R16 (depending on trim and year)
🛡️ Safety Features
Ratings
Crash Test Performance:
No specific standardized ratings like NHTSA/IIHS from the period are easily available for all markets, but generally considered a safe vehicle for its era. Consult specific regional automotive safety archives if available.
Active Features
ABS:
Anti-lock Braking System (ABS) - Standard on most models or widely available
Traction Control:
Traction Control System (TCS) - Optional on some models
Passive Features
Airbags:
Driver and front passenger airbags (SRS) - Standard on most models from 1993/1994 onwards, available or optional earlier.
Seat Belts:
3-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems with cassette player, optional CD player. Some models featured Rockford Fosgate branded audio.
Driver Assistance
Cruise Control:
Standard on most trims
Active Suspension:
Optional Electronic Controlled Suspension (ECS) on higher trim levels, offering adjustable ride stiffness.
Connectivity
Connectivity Features:
Limited by era; primarily focused on in-car entertainment and basic climate control. No Bluetooth or modern smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, whichever comes first (Consult manual for precise recommendation)
Timing Belt Replacement:
Typically every 60,000-90,000 miles (96,000-145,000 km) for the 6G72 engine. Crucial to replace as it's an interference engine.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km), depending on driving conditions. Automatic transmission fluid should be checked more frequently.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter (Consult manual for exact specification and oil type, e.g., 10W-30 or 5W-30)
Coolant Capacity:
Approx. 7.0 Liters (7.4 US Quarts) (50/50 mix of antifreeze and distilled water)
Power Steering Fluid:
Dexron II/III compatible ATF or specific Mitsubishi power steering fluid
Known Issues
Engine:
Timing belt failure if not replaced on schedule (interference engine), occasional head gasket issues, intake manifold gasket leaks.
Transmission:
Automatic transmission solenoid issues, occasional torque converter shudder, manual transmission clutch wear.
Suspension:
Worn bushings, strut mount failures, ball joint wear.
Electrical:
Power window regulators, HVAC blower motor resistor, aging wiring harnesses and sensor failures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Platform Origin:
Developed from the Japanese market Mitsubishi Debonair, with the Diamante being a more globally oriented model.
Design Philosophy:
Aims to blend luxury, performance, and advanced technology for its time, often featuring sophisticated styling and a comfortable ride.
Production
Production Years:
1990-1996 (Globally for the second generation, with the covered range from 1991-1995)
Assembly Locations:
Primarily Japan (e.g., Mizushima Plant)
🏆 Awards & Recognition
Recognitions
Import Car Of The Year:
The Mitsubishi Diamante was named Motor Trend's Import Car of the Year for 1992, a significant industry recognition.
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