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Mitsubushi SPACE STAR 1999 2000 2001 2002 2003 Electrical & Workshop Service Repair Manual

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The Mitsubishi Space Star, produced for the 1999 through 2003 model years, is a compact MPV and hatchback renowned for its practical design and efficient use of space. Engineered by a company with a strong heritage in automotive innovation, this generation offered a balance of affordability and utility, competing effectively in its segment. Its design prioritized interior volume within a compact footprint, making it suitable for families and urban environments. Available with a range of DOHC I4 engines, from 1.3L to 1.8L, and featuring both manual and automatic transmission options, the Space Star provided a reliable and versatile transportation solution for its era. This comprehensive Electrical and Workshop Service Repair Manual in English provides extensive coverage for the Mitsubishi Space Star. It details maintenance procedures, from general servicing and fluid checks to specific component replacements like air filters and spark plugs. The manual includes in-depth troubleshooting guides, diagnostic code interpretation, and systematic repair instructions for all major systems, including the powertrain, chassis, drivetrain, electrical systems, and body. With factory-level detail, it covers engine overhaul, transmission repair, brake system servicing, suspension and steering maintenance, and intricate electrical wiring diagrams, making it an indispensable resource for owners and professional technicians alike. 🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Model Generation: First Generation (DOHC) Model Years Covered: 1999, 2000, 2001, 2002, 2003 👋 Introduction Market Position Positioning: Comprehensive DIY and professional workshop resource for owners and technicians. Key Features Primary Advantage: Low Price, High Quality, Instant Access Content Accuracy: Based on original manufacturer data, ensuring technical accuracy. Competitive Analysis Competitors: Competed with other compact MPVs and practical hatchbacks of its era, such as the Opel/Vauxhall Zafira, Renault Scenic, and Ford Focus. 📋 Manual Details Coverage Areas Regions Covered: Global (specific to models sold in these years) Page Count Estimated Pages: Thousands (printable quality, large file size) Manual Type Type: Electrical & Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Cooling System, Emission System, Engine Control System Chassis & Drivetrain: Brake System, Suspension, Steering, Differential/Drive, Axle Electrical & Electronics: Electrical System, Wiring Diagram, Engine Control System Body & Interior: Chassis/Body, Restraint System, Interior, Heater/Air Conditioner Emissions Control: Detailed information on emissions control systems, including catalytic converter function, oxygen sensors, and evaporative emission control (EVAP). Procedures Included Maintenance: General Maintenance, Periodic Lubrication, Air Filter Replacement, Tyre Rotation, Fluid Checks and Replacements Diagnostics & Troubleshooting: Troubleshooting Guides for various systems, Diagnostic Trouble Codes (DTCs) interpretation (implied by coverage) Repair & Overhaul: Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Steering System Repair, Electrical Component Repair Component Specific: Valves, Lights, Fuel Injector Servicing, Radiator and Cooling Fan Service Diagnostic Codes: The manual would provide detailed information on interpreting diagnostic trouble codes (DTCs) for engine and other electronic systems. Wheel Alignment Specs: Specifications for camber, caster, and toe angles for front and rear suspensions. Torque Specifications: Precise torque values for critical fasteners throughout the vehicle, including engine components, suspension, and brakes. Wiring Diagrams: Comprehensive, high-resolution wiring diagrams for all electrical systems, including lighting, power windows, audio, engine management, and body control modules. Troubleshooting Charts: Systematic troubleshooting flowcharts based on symptoms, guiding technicians to identify the root cause of problems. Component Diagnostics: Detailed procedures for testing and diagnosing specific components like sensors, actuators, and control modules. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers. Rebuild Procedures: Includes detailed instructions for overhauling major components such as engines and transmissions. Special Tools: Identifies any special tools required for specific repair or diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Quality, Printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader, WinZip (for larger manuals) Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 1.3L (4A30, 4A31), 1.6L (4G18), and 1.8L (4G93) SOHC/DOHC I4 engines, depending on market and specific model year. Performance Horsepower Range: Approximately 80 HP to 125 HP (varies by engine and market) Torque Range: Approximately 110 Nm to 170 Nm (varies by engine and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI) Engine Management ECU Type: Proprietary Mitsubishi Engine Control Unit (ECU) for managing fuel, ignition, and emissions. 🔧 Transmission Standard Type: Manual Transmission (MT) and Automatic Transmission (AT) were common. Optional Transmission Types: Likely 5-speed manual and 3-speed or 4-speed automatic transmissions. Features Transmission Fluid Spec: Requires specific ATF (Automatic Transmission Fluid) or manual gearbox oil, detailed in manual (e.g., DIA QUEEN ATF-SP II M or equivalent). 📐 Dimensions Exterior Body Styles: Primarily a compact MPV (Multi-Purpose Vehicle) / hatchback. Length Approx: Around 4,000 - 4,100 mm Width Approx: Around 1,680...
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Sku: 83885
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Mitsubushi SPACE STAR 1999 2000 2001 2002 2003 Electrical & Workshop Service Repair ManualMitsubushi SPACE STAR 1999 2000 2001 2002 2003 Electrical & Workshop Service Repair ManualMitsubushi SPACE STAR 1999 2000 2001 2002 2003 Electrical & Workshop Service Repair ManualMitsubushi SPACE STAR 1999 2000 2001 2002 2003 Electrical & Workshop Service Repair Manual
The Mitsubishi Space Star, produced for the 1999 through 2003 model years, is a compact MPV and hatchback renowned for its practical design and efficient use of space. Engineered by a company with a strong heritage in automotive innovation, this generation offered a balance of affordability and utility, competing effectively in its segment. Its design prioritized interior volume within a compact footprint, making it suitable for families and urban environments. Available with a range of DOHC I4 engines, from 1.3L to 1.8L, and featuring both manual and automatic transmission options, the Space Star provided a reliable and versatile transportation solution for its era. This comprehensive Electrical and Workshop Service Repair Manual in English provides extensive coverage for the Mitsubishi Space Star. It details maintenance procedures, from general servicing and fluid checks to specific component replacements like air filters and spark plugs. The manual includes in-depth troubleshooting guides, diagnostic code interpretation, and systematic repair instructions for all major systems, including the powertrain, chassis, drivetrain, electrical systems, and body. With factory-level detail, it covers engine overhaul, transmission repair, brake system servicing, suspension and steering maintenance, and intricate electrical wiring diagrams, making it an indispensable resource for owners and professional technicians alike.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Star
Model Generation:
First Generation (DOHC)
Model Years Covered:
1999, 2000, 2001, 2002, 2003
👋 Introduction
Market Position
Positioning:
Comprehensive DIY and professional workshop resource for owners and technicians.
Key Features
Primary Advantage:
Low Price, High Quality, Instant Access
Content Accuracy:
Based on original manufacturer data, ensuring technical accuracy.
Competitive Analysis
Competitors:
Competed with other compact MPVs and practical hatchbacks of its era, such as the Opel/Vauxhall Zafira, Renault Scenic, and Ford Focus.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (specific to models sold in these years)
Page Count
Estimated Pages:
Thousands (printable quality, large file size)
Manual Type
Type:
Electrical & Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Cooling System, Emission System, Engine Control System
Chassis & Drivetrain:
Brake System, Suspension, Steering, Differential/Drive, Axle
Electrical & Electronics:
Electrical System, Wiring Diagram, Engine Control System
Body & Interior:
Chassis/Body, Restraint System, Interior, Heater/Air Conditioner
Emissions Control:
Detailed information on emissions control systems, including catalytic converter function, oxygen sensors, and evaporative emission control (EVAP).
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication, Air Filter Replacement, Tyre Rotation, Fluid Checks and Replacements
Diagnostics & Troubleshooting:
Troubleshooting Guides for various systems, Diagnostic Trouble Codes (DTCs) interpretation (implied by coverage)
Repair & Overhaul:
Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Steering System Repair, Electrical Component Repair
Component Specific:
Valves, Lights, Fuel Injector Servicing, Radiator and Cooling Fan Service
Diagnostic Codes:
The manual would provide detailed information on interpreting diagnostic trouble codes (DTCs) for engine and other electronic systems.
Wheel Alignment Specs:
Specifications for camber, caster, and toe angles for front and rear suspensions.
Torque Specifications:
Precise torque values for critical fasteners throughout the vehicle, including engine components, suspension, and brakes.
Wiring Diagrams:
Comprehensive, high-resolution wiring diagrams for all electrical systems, including lighting, power windows, audio, engine management, and body control modules.
Troubleshooting Charts:
Systematic troubleshooting flowcharts based on symptoms, guiding technicians to identify the root cause of problems.
Component Diagnostics:
Detailed procedures for testing and diagnosing specific components like sensors, actuators, and control modules.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers.
Rebuild Procedures:
Includes detailed instructions for overhauling major components such as engines and transmissions.
Special Tools:
Identifies any special tools required for specific repair or diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Quality, Printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for larger manuals)
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 1.3L (4A30, 4A31), 1.6L (4G18), and 1.8L (4G93) SOHC/DOHC I4 engines, depending on market and specific model year.
Performance
Horsepower Range:
Approximately 80 HP to 125 HP (varies by engine and market)
Torque Range:
Approximately 110 Nm to 170 Nm (varies by engine and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI)
Engine Management
ECU Type:
Proprietary Mitsubishi Engine Control Unit (ECU) for managing fuel, ignition, and emissions.
🔧 Transmission
Standard
Type:
Manual Transmission (MT) and Automatic Transmission (AT) were common.
Optional
Transmission Types:
Likely 5-speed manual and 3-speed or 4-speed automatic transmissions.
Features
Transmission Fluid Spec:
Requires specific ATF (Automatic Transmission Fluid) or manual gearbox oil, detailed in manual (e.g., DIA QUEEN ATF-SP II M or equivalent).
📐 Dimensions
Exterior
Body Styles:
Primarily a compact MPV (Multi-Purpose Vehicle) / hatchback.
Length Approx:
Around 4,000 - 4,100 mm
Width Approx:
Around 1,680 - 1,700 mm
Height Approx:
Around 1,550 - 1,600 mm
Weights
Curb Weight Range:
Approximately 1000 kg - 1200 kg (depending on engine and equipment).
🛡️ Safety Features
Passive Features
Airbags:
Front driver and passenger airbags likely standard or optional depending on trim level.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
Active Features
Brakes:
Front ventilated discs, rear drums or discs. ABS (Anti-lock Braking System) available as an option or on higher trims.
Ratings
Crash Test Results:
Information not readily available for specific years in this generation, but would be detailed in manufacturer's internal reports and potentially covered in advanced sections of the manual.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette or CD player, likely with 4-6 speaker configurations.
Climate Control
HVAC System:
Manual or automatic climate control options, including air conditioning and heater, covered in detail.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) availability depends on trim level and model year.
Connectivity
Connectivity Features:
Limited by era; typically no integrated Bluetooth or advanced connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, depending on driving conditions.
Timing Belt Replacement:
For engines with a timing belt (e.g., 4G18, 4G93), replacement typically recommended every 60,000 to 100,000 miles (96,000 to 160,000 km) or 5-7 years.
Spark Plug Replacement:
Recommended every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (e.g., standard, platinum).
Fluid Specifications
Engine Oil Spec:
Likely SAE 5W-30 or 10W-30 API SG/SH/SJ certified. Manual will specify precise grade and API rating.
Coolant Spec:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will specify Mitsubishi Genuine Long Life Coolant or equivalent.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid, depending on system specifications.
Power Steering Fluid Spec:
Requires specific power steering fluid, likely Dexron II/III equivalent or a manufacturer-specific type.
Manual Transmission Fluid Spec:
GL-4 or GL-5 gear oil, viscosity dependent on ambient temperature and specific gearbox design.
Known Issues
Common Wear Items:
Spark plugs, ignition coils, exhaust system components, suspension bushings, and control arms can be common wear items over time.
Potential Electrical Gremlins:
As with many vehicles of this era, occasional electrical issues related to aging wiring harnesses or components are possible and covered in detail by the electrical diagrams.
Transmission Longevity:
Automatic transmission longevity can be dependent on regular fluid changes; manual transmissions are generally robust.
Filter Part Numbers
Oil Filter Example:
Example: MD095077 (for certain engine variants, always verify with manual/parts catalog).
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, known for its robust engineering and participation in motorsports.
Model Evolution
Segment:
Compact MPV/hatchback segment, targeting families and practical city driving.
Body Design:
Characterized by a practical, boxy silhouette designed to maximize interior space within a compact footprint.
Production
Manufacturing Locations:
Primarily manufactured in Japan and potentially other global facilities depending on market needs.
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