Mitsubishi Space Star 2003 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Year: 2003 Market Designation: Global (with regional variations, often referred to as Mitsubishi Carisma/Dacia Logan in some markets) Codes Chassis Code Prefix: DB 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Hatchback Target Audience: Families, individuals seeking practical and versatile transportation Competitive Analysis Key Competitors: Opel/Vauxhall Zafira, Ford Focus C-Max, Renault Scénic, Volkswagen Golf SV (Golf Plus), Fiat Multipla Key Features Versatility: Spacious interior with flexible seating arrangements, practical for families and cargo Design Philosophy: Compact exterior dimensions with maximized interior space, often referred to as a 'tall boy' design 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Bodywork, Diagnostics, Maintenance Secondary Coverage: Troubleshooting, Wiring Diagrams, Specifications Page Count Estimated Page Count: Extensive (typically 1500-3000+ pages for a full service manual) Manual Type Type: Full Service Repair Manual Language Language: English Format Digital Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, pistons, crankshaft, timing belt/chain, lubrication system, cooling system, exhaust system, fuel system components (injectors, pump, lines), emission control systems Engine Management: ECU diagnostics, sensors (MAP, TPS, O2, ECT, CKP, CMP), actuators (idle control, EVAP), ignition system (coils, plugs), fuel injection control Transmission Manual: Clutch system, gearbox overhaul, gear shift linkage, input/output shafts, synchronizers Transmission Automatic: Automatic transmission overhaul, torque converter, valve body, planetary gear sets, transmission control module (TCM) diagnostics Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differential components Suspension: Front suspension (MacPherson struts, control arms, sway bar), rear suspension (torsion beam or multi-link depending on variant), shock absorbers, coil springs, bushings Steering: Power steering system (hydraulic pump, rack and pinion, steering column), steering angle sensor Brakes: Front disc brakes, rear drum or disc brakes, ABS system (hydraulic modulator, wheel speed sensors), brake fluid specifications, bleeding procedures Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking HVAC: Air conditioning system (compressor, refrigerant, condenser, evaporator), heating system, climate control module, blower motor Body And Trim: Exterior body panels (doors, hood, trunk, fenders), interior trim panels, bumpers, glass replacement, seals Safety Systems: Airbag system (SRS module, impact sensors, airbag units), seat belt pre-tensioners Procedures Included Maintenance: Oil changes, filter replacements, coolant flush, brake fluid replacement, spark plug replacement, belt inspection/replacement, tire rotation Repair: Engine component replacement, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, radiator replacement, headlight/taillight bulb replacement, power window motor replacement Diagnostics: OBD-II troubleshooting, symptom-based diagnostics, electrical circuit testing, component testing (sensors, actuators), pressure testing (fuel, coolant) Rebuilds: Engine rebuilds, transmission rebuilds, carburetor rebuild (if applicable for specific markets/engines) Installation: Component installation (e.g., alternator, starter motor, catalytic converter), accessory installation Technical Depth Depth: Comprehensive (from basic maintenance to full component rebuilds and advanced electrical diagnostics) Audience Focus: Professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable (depending on PDF creation process) Print Quality Printability: Full Printable Illustration Clarity: Detailed illustrations, drawings, and photos; enlarged inset views Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Software Requirements PDF Reader: Adobe PDF Reader (or compatible) Unarchiving Tool: WinRAR (or compatible) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code Example 1: 4G13 (1.3L) Engine Code Example 2: 4G15 (1.5L) Engine Code Example 3: 4G93 (1.8L GDI/MPI) Engine Code Example 4: 4G94 (2.0L GDI/MPI) Engine Type: Inline 4-cylinder, DOHC (Double Overhead Camshaft) or SOHC (Single Overhead Camshaft) Performance Horsepower Range: Approximately 75 hp (1.3L) to 135 hp (2.0L GDI) Torque Range: Approximately 120 Nm (1.3L) to 180 Nm (2.0L GDI) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) for some variants Fuel Type: Unleaded Gasoline Emissions Emission Standard: Euro 3 / LEV (depending on market) 🔧 Transmission Standard Transmission Type 1: 5-speed Manual Transmission Optional Transmission Type 2: 4-speed Automatic Transmission (INVECS-II) Features Torque Converter Lock-Up: Present on automatic transmissions for improved fuel economy 📐 Dimensions Exterior Length: Approx. 4,170 mm (164.2 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,550 mm (61.0 in) Wheelbase: Approx. 2,600 mm (102.4 in) Interior Passenger Capacity: 5 Seaters Cargo Cargo Volume: Variable, with folding rear seats (approx. 370-430 liters behind rear seats, expandable) Weights Curb Weight Range: Approx. 1,100 kg to 1,300 kg (2,425 lbs to 2,866 lbs) 🛡️ Safety Features Ratings Euro Ncap Rating: 3-star (typical for this era, but can vary by specific test and equipment) Active Features ABS: Anti-lock Braking System (Standard on most models) Ebd: Electronic Brake-force Distribution (often paired with ABS) Passive Features Airbags: Driver and front passenger airbags standard. Optional side airbags. Seatbelts: Pre-tensioner seatbelts for front occupants 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, often with optional CD changer. Basic speaker...
Front suspension (MacPherson struts, control arms, sway bar), rear suspension (torsion beam or multi-link depending on variant), shock absorbers, coil springs, bushings
Steering:
Power steering system (hydraulic pump, rack and pinion, steering column), steering angle sensor
Brakes:
Front disc brakes, rear drum or disc brakes, ABS system (hydraulic modulator, wheel speed sensors), brake fluid specifications, bleeding procedures
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking
HVAC:
Air conditioning system (compressor, refrigerant, condenser, evaporator), heating system, climate control module, blower motor
Body And Trim:
Exterior body panels (doors, hood, trunk, fenders), interior trim panels, bumpers, glass replacement, seals
Safety Systems:
Airbag system (SRS module, impact sensors, airbag units), seat belt pre-tensioners
Approx. 1,100 kg to 1,300 kg (2,425 lbs to 2,866 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3-star (typical for this era, but can vary by specific test and equipment)
Active Features
ABS:
Anti-lock Braking System (Standard on most models)
Ebd:
Electronic Brake-force Distribution (often paired with ABS)
Passive Features
Airbags:
Driver and front passenger airbags standard. Optional side airbags.
Seatbelts:
Pre-tensioner seatbelts for front occupants
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with optional CD changer. Basic speaker setup.
Navigation:
Rarely equipped, potentially an optional dealer-fitted system
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Bluetooth:
Not available from factory
Usb:
Not available from factory
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 15,000 km (9,300 miles) or 12 months, whichever comes first (check specific manual)
Air Filter:
Every 30,000 km (18,600 miles) or 24 months
Spark Plugs:
Every 45,000 km (28,000 miles) for standard plugs, or 90,000 km (56,000 miles) for iridium plugs (check type)
Timing Belt:
Every 90,000 km (56,000 miles) or 5 years (critical item for interference engines)
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, ACEA A2 or A3. Viscosity: 5W-30, 5W-40, 10W-40 (refer to manual for specific engine and temperature range)
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically green or blue (consult manual for exact specification, e.g., Mitsubishi DiaQueen SUPER long life coolant)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 75W-85 (check manual for specific gearbox)
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF SP-III (or equivalent)
Known Issues
Engine:
Timing belt failure if not replaced on schedule (interference engine), occasional oil leaks from seals, idle control valve issues
Suspension:
Wear in front control arm bushings and ball joints, worn rear torsion beam bushings