Mitsubishi Space Star 2003 Full Service Repair Manual
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The Mitsubishi Space Star, produced in 2003, is a versatile compact MPV or hatchback designed for families and individuals seeking practical transportation. Built on a shared platform with the Mitsubishi Carisma and related to the first-generation Renault Scenic, this model emphasizes maximizing interior space within compact exterior dimensions, often characterized by a 'tall boy' design. Available with a range of inline 4-cylinder engines, including 1.3L, 1.5L, 1.8L, and 2.0L options, it offered either a 5-speed manual or a 4-speed automatic transmission. Its interior provides seating for five and offers flexible cargo arrangements, making it a practical choice in its segment, competing with vehicles like the Opel Zafira and Ford Focus C-Max. This comprehensive full service repair manual provides extensive coverage for the Mitsubishi Space Star (DB chassis prefix) from 2003. It details mechanical and electrical systems, bodywork, and diagnostics, encompassing engine overhauls, transmission repairs, drivetrain, suspension, steering, brakes, electrical systems, HVAC, body and trim, and safety systems. The manual includes maintenance procedures, troubleshooting guidance, wiring diagrams, and technical specifications, catering to both professional technicians and advanced DIY enthusiasts. With detailed illustrations and clear instructions, this English-language manual is an essential resource for maintaining, repairing, and understanding the intricacies of your Space Star. 🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Year: 2003 Market Designation: Global (with regional variations, often referred to as Mitsubishi Carisma/Dacia Logan in some markets) Codes Chassis Code Prefix: DB 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Hatchback Target Audience: Families, individuals seeking practical and versatile transportation Competitive Analysis Key Competitors: Opel/Vauxhall Zafira, Ford Focus C-Max, Renault Scénic, Volkswagen Golf SV (Golf Plus), Fiat Multipla Key Features Versatility: Spacious interior with flexible seating arrangements, practical for families and cargo Design Philosophy: Compact exterior dimensions with maximized interior space, often referred to as a 'tall boy' design 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Bodywork, Diagnostics, Maintenance Secondary Coverage: Troubleshooting, Wiring Diagrams, Specifications Page Count Estimated Page Count: Extensive (typically 1500-3000+ pages for a full service manual) Manual Type Type: Full Service Repair Manual Language Language: English Format Digital Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, pistons, crankshaft, timing belt/chain, lubrication system, cooling system, exhaust system, fuel system components (injectors, pump, lines), emission control systems Engine Management: ECU diagnostics, sensors (MAP, TPS, O2, ECT, CKP, CMP), actuators (idle control, EVAP), ignition system (coils, plugs), fuel injection control Transmission Manual: Clutch system, gearbox overhaul, gear shift linkage, input/output shafts, synchronizers Transmission Automatic: Automatic transmission overhaul, torque converter, valve body, planetary gear sets, transmission control module (TCM) diagnostics Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differential components Suspension: Front suspension (MacPherson struts, control arms, sway bar), rear suspension (torsion beam or multi-link depending on variant), shock absorbers, coil springs, bushings Steering: Power steering system (hydraulic pump, rack and pinion, steering column), steering angle sensor Brakes: Front disc brakes, rear drum or disc brakes, ABS system (hydraulic modulator, wheel speed sensors), brake fluid specifications, bleeding procedures Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking HVAC: Air conditioning system (compressor, refrigerant, condenser, evaporator), heating system, climate control module, blower motor Body And Trim: Exterior body panels (doors, hood, trunk, fenders), interior trim panels, bumpers, glass replacement, seals Safety Systems: Airbag system (SRS module, impact sensors, airbag units), seat belt pre-tensioners Procedures Included Maintenance: Oil changes, filter replacements, coolant flush, brake fluid replacement, spark plug replacement, belt inspection/replacement, tire rotation Repair: Engine component replacement, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, radiator replacement, headlight/taillight bulb replacement, power window motor replacement Diagnostics: OBD-II troubleshooting, symptom-based diagnostics, electrical circuit testing, component testing (sensors, actuators), pressure testing (fuel, coolant) Rebuilds: Engine rebuilds, transmission rebuilds, carburetor rebuild (if applicable for specific markets/engines) Installation: Component installation (e.g., alternator, starter motor, catalytic converter), accessory installation Technical Depth Depth: Comprehensive (from basic maintenance to full component rebuilds and advanced electrical diagnostics) Audience Focus: Professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable (depending on PDF creation process) Print Quality Printability: Full Printable Illustration Clarity: Detailed illustrations, drawings, and photos; enlarged inset views Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Software Requirements PDF Reader: Adobe PDF Reader (or compatible) Unarchiving Tool: WinRAR (or compatible) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code Example 1: 4G13 (1.3L) Engine Code Example 2: 4G15 (1.5L) Engine Code Example 3: 4G93 (1.8L GDI/MPI) Engine Code Example 4: 4G94 (2.0L GDI/MPI) Engine Type: Inline 4-cylinder, DOHC (Double Overhead Camshaft) or SOHC (Single Overhead Camshaft) Performance Horsepower Range: Approximately 75 hp (1.3L) to 135 hp (2.0L GDI) Torque Range: Approximately 120 Nm...
The Mitsubishi Space Star, produced in 2003, is a versatile compact MPV or hatchback designed for families and individuals seeking practical transportation. Built on a shared platform with the Mitsubishi Carisma and related to the first-generation Renault Scenic, this model emphasizes maximizing interior space within compact exterior dimensions, often characterized by a 'tall boy' design. Available with a range of inline 4-cylinder engines, including 1.3L, 1.5L, 1.8L, and 2.0L options, it offered either a 5-speed manual or a 4-speed automatic transmission. Its interior provides seating for five and offers flexible cargo arrangements, making it a practical choice in its segment, competing with vehicles like the Opel Zafira and Ford Focus C-Max.
This comprehensive full service repair manual provides extensive coverage for the Mitsubishi Space Star (DB chassis prefix) from 2003. It details mechanical and electrical systems, bodywork, and diagnostics, encompassing engine overhauls, transmission repairs, drivetrain, suspension, steering, brakes, electrical systems, HVAC, body and trim, and safety systems. The manual includes maintenance procedures, troubleshooting guidance, wiring diagrams, and technical specifications, catering to both professional technicians and advanced DIY enthusiasts. With detailed illustrations and clear instructions, this English-language manual is an essential resource for maintaining, repairing, and understanding the intricacies of your Space Star.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Star
Year:
2003
Market Designation:
Global (with regional variations, often referred to as Mitsubishi Carisma/Dacia Logan in some markets)
Codes
Chassis Code Prefix:
DB
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Hatchback
Target Audience:
Families, individuals seeking practical and versatile transportation
Competitive Analysis
Key Competitors:
Opel/Vauxhall Zafira, Ford Focus C-Max, Renault Scénic, Volkswagen Golf SV (Golf Plus), Fiat Multipla
Key Features
Versatility:
Spacious interior with flexible seating arrangements, practical for families and cargo
Design Philosophy:
Compact exterior dimensions with maximized interior space, often referred to as a 'tall boy' design
Front suspension (MacPherson struts, control arms, sway bar), rear suspension (torsion beam or multi-link depending on variant), shock absorbers, coil springs, bushings
Steering:
Power steering system (hydraulic pump, rack and pinion, steering column), steering angle sensor
Brakes:
Front disc brakes, rear drum or disc brakes, ABS system (hydraulic modulator, wheel speed sensors), brake fluid specifications, bleeding procedures
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking
HVAC:
Air conditioning system (compressor, refrigerant, condenser, evaporator), heating system, climate control module, blower motor
Body And Trim:
Exterior body panels (doors, hood, trunk, fenders), interior trim panels, bumpers, glass replacement, seals
Safety Systems:
Airbag system (SRS module, impact sensors, airbag units), seat belt pre-tensioners
Approx. 1,100 kg to 1,300 kg (2,425 lbs to 2,866 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3-star (typical for this era, but can vary by specific test and equipment)
Active Features
ABS:
Anti-lock Braking System (Standard on most models)
Ebd:
Electronic Brake-force Distribution (often paired with ABS)
Passive Features
Airbags:
Driver and front passenger airbags standard. Optional side airbags.
Seatbelts:
Pre-tensioner seatbelts for front occupants
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with optional CD changer. Basic speaker setup.
Navigation:
Rarely equipped, potentially an optional dealer-fitted system
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Bluetooth:
Not available from factory
Usb:
Not available from factory
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 15,000 km (9,300 miles) or 12 months, whichever comes first (check specific manual)
Air Filter:
Every 30,000 km (18,600 miles) or 24 months
Spark Plugs:
Every 45,000 km (28,000 miles) for standard plugs, or 90,000 km (56,000 miles) for iridium plugs (check type)
Timing Belt:
Every 90,000 km (56,000 miles) or 5 years (critical item for interference engines)
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, ACEA A2 or A3. Viscosity: 5W-30, 5W-40, 10W-40 (refer to manual for specific engine and temperature range)
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically green or blue (consult manual for exact specification, e.g., Mitsubishi DiaQueen SUPER long life coolant)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 75W-85 (check manual for specific gearbox)
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF SP-III (or equivalent)
Known Issues
Engine:
Timing belt failure if not replaced on schedule (interference engine), occasional oil leaks from seals, idle control valve issues
Suspension:
Wear in front control arm bushings and ball joints, worn rear torsion beam bushings