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Mitsubushi STERLING 360TM 360 Truck VAN LORRY Pickup Workshop Service Repair Shop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Sterling 360TM Vehicle Type: Light Commercial Truck / Van / Lorry / Pickup Codes Engine Code 1: 4M50T7 Engine Code 2: 4M50T8 👋 Introduction Market Position Segment: Light commercial vehicles, catering to businesses and trades requiring reliable transport and cargo capability. Competitive Analysis Competitors: Competed with vehicles like Isuzu Elf, Nissan Atlas, Hino Dutro, and other light-duty trucks in its segment. Key Features Durability: Known for robust construction and reliability, suited for demanding commercial use. Versatility: Available in various body configurations (van, pickup, lorry), adaptable to diverse commercial needs. Engine Power: Equipped with efficient and torquey diesel engines suitable for hauling loads. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Page Count: Extensive (Specific page count not provided, typical for full workshop manuals) Manual Type Type: Comprehensive Workshop Service Repair Manual Language Language: English (Assumed based on product description) Format Delivery Format: RAR file requiring unzipping to PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage including disassembly, inspection, repair, and assembly of 4M50T7 and 4M50T8 engines. Engine Electrical: Ignition system, starting system, charging system, fuel injection system diagnosis and repair. Fuel System: Fuel delivery, injection system components, pressure testing, and diagnostics. Transmission: Manual and/or automatic transmission service, repair, and overhaul (details depend on specific model variant covered). Drivetrain: Front and rear axle service, differential maintenance, driveshaft repair, and wheel hub components. Suspension: Front and rear suspension component inspection, replacement, and alignment specifications. Steering: Power steering system service, pump, gearbox, and linkage repair. Brakes: Hydraulic system, brake caliper, disc/drum service, parking brake adjustment, and ABS system (if equipped). Electrical System: Wiring diagrams, lighting systems, accessory circuits, battery maintenance, and fuses/relays. HVAC: Heating, ventilation, and air conditioning system components, diagnosis, and refrigerant handling. Body And Chassis: Body panel repair, door mechanisms, glass replacement, chassis component inspection. Diagnostics: Troubleshooting charts, symptom-based diagnosis, and error code interpretations (OBD-II if applicable). Procedures Included Scheduled Maintenance: Detailed procedures for routine oil changes, filter replacements, fluid checks, and inspections. Major Repairs: In-depth guides for engine overhauls, transmission rebuilds, and major component replacements. Troubleshooting: Systematic diagnostic procedures to identify and resolve common and uncommon issues. Disassembly Assembly: Step-by-step instructions with torque specifications for component removal and installation. Electrical Diagnosis: Tests for sensors, actuators, wiring harness continuity, and electrical component functionality. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications. 📊 Manual Specifications File Format Format: PDF (after unzipping RAR) Searchability: Likely searchable text within PDF format, enabling quick information retrieval. Print Quality Quality: Variable (dependent on original source quality), typically good for technical diagrams and text. Binding Type Binding: Not Applicable (Digital format) Paper Type Paper Type: Not Applicable (Digital format) ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi 4M50 Engine Type: 4-cylinder, Inline, Turbocharged Diesel Displacement 1: Approximately 4.9 liters (4,891 cc) for 4M50T7/T8 variants. Bore Stroke 1: Typical for 4M50: Bore: 110 mm, Stroke: 128 mm (confirm with specific manual data) Compression Ratio 1: Typically around 16.5:1 to 17.0:1 for this engine family (confirm with specific manual data). Horsepower 1: Varies by specific tuning, but commonly in the range of 140-170 HP for 4M50T7/T8 (confirm with specific manual data). Torque 1: Typically in the range of 350-450 Nm for 4M50T7/T8 (confirm with specific manual data). Performance Emissions Standard: Likely meets Euro III or Euro IV emissions standards depending on model year and market. Fuel System Injection Type: Direct Injection, Common Rail (CR) Diesel Fuel Type: Diesel Turbocharger: Variable Geometry Turbocharger (VGT) or Wastegate Turbocharger (confirm specific variant). 🔧 Transmission Standard Transmission Type: Manual Transmission (likely 5-speed or 6-speed) Optional Transmission Type Optional: Automatic Transmission (possible on some variants, confirm availability). Features Clutch Type: Dry single-plate clutch (for manual transmission). Gear Ratios: Specific gear ratios will be detailed within the manual for optimal performance and fuel economy. 📐 Dimensions Exterior Body Styles: Available as Van, Pickup Truck, Flatbed Lorry (specific dimensions vary by configuration). Weights Gvw Rating: Gross Vehicle Weight rating typically in the 3.5 to 7.5-ton range, depending on configuration. 🛡️ Safety Features Ratings Crash Testing: Specific crash test ratings vary by market and year, but generally designed to meet commercial vehicle safety standards. Active Features ABS: Anti-lock Braking System (ABS) often standard or optional on these vehicles. Passive Features Seat Belts: Three-point seat belts for driver and passenger(s). Reinforced Cab: Robust cab construction designed for occupant protection in a commercial environment. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, CD player, or optional MP3 player depending on trim and model year. Driver Assistance Cruise Control: Often available as an option on longer-haul variants. Connectivity Auxiliary Inputs: May include 12V power outlets for accessories. 🔧...
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Sku: 210401
Coleções: ALL Trucks

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Mitsubushi STERLING 360TM 360 Truck VAN LORRY Pickup Workshop Service Repair Shop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Sterling 360TM
Vehicle Type:
Light Commercial Truck / Van / Lorry / Pickup
Codes
Engine Code 1:
4M50T7
Engine Code 2:
4M50T8
👋 Introduction
Market Position
Segment:
Light commercial vehicles, catering to businesses and trades requiring reliable transport and cargo capability.
Competitive Analysis
Competitors:
Competed with vehicles like Isuzu Elf, Nissan Atlas, Hino Dutro, and other light-duty trucks in its segment.
Key Features
Durability:
Known for robust construction and reliability, suited for demanding commercial use.
Versatility:
Available in various body configurations (van, pickup, lorry), adaptable to diverse commercial needs.
Engine Power:
Equipped with efficient and torquey diesel engines suitable for hauling loads.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Estimated Page Count:
Extensive (Specific page count not provided, typical for full workshop manuals)
Manual Type
Type:
Comprehensive Workshop Service Repair Manual
Language
Language:
English (Assumed based on product description)
Format
Delivery Format:
RAR file requiring unzipping to PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage including disassembly, inspection, repair, and assembly of 4M50T7 and 4M50T8 engines.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system diagnosis and repair.
Fuel System:
Fuel delivery, injection system components, pressure testing, and diagnostics.
Transmission:
Manual and/or automatic transmission service, repair, and overhaul (details depend on specific model variant covered).
Drivetrain:
Front and rear axle service, differential maintenance, driveshaft repair, and wheel hub components.
Suspension:
Front and rear suspension component inspection, replacement, and alignment specifications.
Steering:
Power steering system service, pump, gearbox, and linkage repair.
Brakes:
Hydraulic system, brake caliper, disc/drum service, parking brake adjustment, and ABS system (if equipped).
Electrical System:
Wiring diagrams, lighting systems, accessory circuits, battery maintenance, and fuses/relays.
HVAC:
Heating, ventilation, and air conditioning system components, diagnosis, and refrigerant handling.
Body And Chassis:
Body panel repair, door mechanisms, glass replacement, chassis component inspection.
Diagnostics:
Troubleshooting charts, symptom-based diagnosis, and error code interpretations (OBD-II if applicable).
Procedures Included
Scheduled Maintenance:
Detailed procedures for routine oil changes, filter replacements, fluid checks, and inspections.
Major Repairs:
In-depth guides for engine overhauls, transmission rebuilds, and major component replacements.
Troubleshooting:
Systematic diagnostic procedures to identify and resolve common and uncommon issues.
Disassembly Assembly:
Step-by-step instructions with torque specifications for component removal and installation.
Electrical Diagnosis:
Tests for sensors, actuators, wiring harness continuity, and electrical component functionality.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and specifications.
📊 Manual Specifications
File Format
Format:
PDF (after unzipping RAR)
Searchability:
Likely searchable text within PDF format, enabling quick information retrieval.
Print Quality
Quality:
Variable (dependent on original source quality), typically good for technical diagrams and text.
Binding Type
Binding:
Not Applicable (Digital format)
Paper Type
Paper Type:
Not Applicable (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi 4M50
Engine Type:
4-cylinder, Inline, Turbocharged Diesel
Displacement 1:
Approximately 4.9 liters (4,891 cc) for 4M50T7/T8 variants.
Bore Stroke 1:
Typical for 4M50: Bore: 110 mm, Stroke: 128 mm (confirm with specific manual data)
Compression Ratio 1:
Typically around 16.5:1 to 17.0:1 for this engine family (confirm with specific manual data).
Horsepower 1:
Varies by specific tuning, but commonly in the range of 140-170 HP for 4M50T7/T8 (confirm with specific manual data).
Torque 1:
Typically in the range of 350-450 Nm for 4M50T7/T8 (confirm with specific manual data).
Performance
Emissions Standard:
Likely meets Euro III or Euro IV emissions standards depending on model year and market.
Fuel System
Injection Type:
Direct Injection, Common Rail (CR) Diesel
Fuel Type:
Diesel
Turbocharger:
Variable Geometry Turbocharger (VGT) or Wastegate Turbocharger (confirm specific variant).
🔧 Transmission
Standard
Transmission Type:
Manual Transmission (likely 5-speed or 6-speed)
Optional
Transmission Type Optional:
Automatic Transmission (possible on some variants, confirm availability).
Features
Clutch Type:
Dry single-plate clutch (for manual transmission).
Gear Ratios:
Specific gear ratios will be detailed within the manual for optimal performance and fuel economy.
📐 Dimensions
Exterior
Body Styles:
Available as Van, Pickup Truck, Flatbed Lorry (specific dimensions vary by configuration).
Weights
Gvw Rating:
Gross Vehicle Weight rating typically in the 3.5 to 7.5-ton range, depending on configuration.
🛡️ Safety Features
Ratings
Crash Testing:
Specific crash test ratings vary by market and year, but generally designed to meet commercial vehicle safety standards.
Active Features
ABS:
Anti-lock Braking System (ABS) often standard or optional on these vehicles.
Passive Features
Seat Belts:
Three-point seat belts for driver and passenger(s).
Reinforced Cab:
Robust cab construction designed for occupant protection in a commercial environment.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, CD player, or optional MP3 player depending on trim and model year.
Driver Assistance
Cruise Control:
Often available as an option on longer-haul variants.
Connectivity
Auxiliary Inputs:
May include 12V power outlets for accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 10,000 km or 6-12 months, whichever comes first (refer to manual for exact specifications).
Air Filter Replacement:
Check at 10,000 km intervals, replace as needed or at 20,000-30,000 km.
Fuel Filter Replacement:
Typically 20,000 - 40,000 km or as recommended based on fuel quality.
Fluid Specifications
Engine Oil Type:
API CI-4 or higher, SAE 10W-30 or 15W-40 diesel engine oil (confirm exact specification).
Engine Oil Capacity:
Approximately 9.5 - 11 liters (confirm with manual).
Coolant Type:
Ethylene glycol based, long-life coolant (typically red or pink color, consult manual for specific type and concentration).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (confirm exact specification).
Transmission Fluid Type:
Manual: GL-4 or GL-5 gear oil (e.g., SAE 75W-90 or 80W-90). Automatic: ATF Dexron III/IV or equivalent (confirm specific type).
Known Issues
Common Wear Items:
Glow plugs, injectors, turbocharger seals, clutch wear, brake component wear, suspension bushings due to commercial use.
Common Issues
Diesel Particulate Filter:
If equipped with DPF, potential for clogging if not maintained or driven for short trips exclusively.
Turbo Failure:
Can occur due to lack of lubrication, high heat, or foreign object ingestion. Regular oil changes are crucial.
📚 Vehicle History
Brand Heritage
Mitsubishi Cv Lineage:
Mitsubishi Fuso Truck and Bus Corporation has a long history in commercial vehicle manufacturing.
Model Evolution
Sterling Brand:
The Sterling Trucks brand was primarily associated with heavy-duty trucks in North America, this Sterling 360TM likely represents a badge-engineered Mitsubishi Fuso model for specific markets.
Production
Production Period:
Production years vary; typically from the late 1990s through the 2000s for this platform.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific widely publicized awards for this model, but Mitsubishi Fuso vehicles are generally recognized for reliability in commercial sectors.
Ratings
Reliability Perception:
Generally good reliability for commercial applications, with a focus on durability and ease of repair.
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