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Opel Calibra 1988-1995 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Opel Model: Calibra Years Covered: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 Codes Chassis Code: Vauxhall/Opel Vectra A platform (GM2900) 👋 Introduction Market Position Segment: Compact sports coupe / GT car. Competitive Analysis Competitors: Ford Sierra Cosworth, BMW 3 Series Coupe (E36), Mercedes-Benz 190E Coupe (W201), Toyota Celica, Mitsubishi Eclipse. Key Features Design: Aerodynamic wedge-shaped styling, low drag coefficient (Cd=0.26), advanced chassis dynamics. Engineering: Shared platform with the Opel Vectra A, offering a balance of performance and everyday usability. Target Audience Audience: Enthusiasts seeking a sporty and stylish coupe, owners requiring in-depth maintenance and repair information. 📋 Manual Details Coverage Areas Vehicle Scope: All styles and configurations of the Opel Calibra produced between 1988 and 1995. Page Count Estimated Pages: Hundreds of pages (specific number not provided, but implies comprehensive coverage). Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Repair: Detailed engine service and repair procedures, including disassembly, assembly, and component overhaul. Transmission Repair: Comprehensive coverage of manual and automatic transmission service, repair, and overhaul. Brake System: Service and repair of all braking components, including hydraulic systems, ABS, and parking brake. Electrical System: In-depth diagnosis and repair procedures for the entire electrical system, including wiring diagrams. Wiring Diagrams: Detailed wiring diagrams are included for simplified electrical system troubleshooting. Suspension: Service and repair of front and rear suspension components, alignment procedures. Steering: Repair and maintenance of the steering system, including power steering. Cooling System: Service and repair of the cooling system, including radiator, water pump, and thermostat. Fuel System: Comprehensive coverage of the fuel system, including fuel injection, fuel pump, and injectors. Emission System: Information on emission control systems and troubleshooting. HVAC: Service and repair of the heater and air conditioning system. Engine Control System: Diagnosis and repair of the engine control unit (ECU) and related sensors. Chassis Body: Procedures for chassis and body repairs, including panel replacement and structural work. Restraint System: Information on airbags and seatbelt systems. Interior Systems: Service and repair related to interior components and trim. Drivetrain: Coverage of differential and drive axle systems. Axles: Service and repair of axle components. Procedures Included Maintenance: General maintenance procedures, including periodic lubrication and fluid changes. Troubleshooting: Comprehensive troubleshooting guides for identifying and resolving common and complex issues. Repair Procedures: Step-by-step repair instructions based on complete disassembly of vehicle systems. Diagnostic Procedures: Detailed procedures for diagnosing problems, especially within the electrical and engine management systems. Technical Depth Depth: Complete factory service and repair information, suitable for both DIY enthusiasts and professional mechanics. Covers everything from basic maintenance to complete rebuilds. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without any restriction. Pages can be printed individually or in full. Binding Type Binding: Digital download, intended to be printed by the user. Paper Type Paper: Not applicable (digital download). Requirements Software: Adobe PDF Reader required. Delivery Delivery Method: Instant download link provided on the checkout page after payment completion. ⚙️ Engine Specifications Primary Engine Engine Codes: C20NE (2.0i), C20XE (2.0i 16V), X20XEV (2.0i 16V ECOTEC), C25XE (2.5 V6), C30XF (3.0 V6). Performance 2.0I 16V C20Xe Hp: 150 PS (148 hp; 110 kW) at 6000 rpm. 2.0I 16V C20Xe Torque: 196 Nm (145 lb-ft) at 4800 rpm. 2.5 V6 C25Xe Hp: 170 PS (168 hp; 125 kW) at 6000 rpm. 2.5 V6 C25Xe Torque: 228 Nm (168 lb-ft) at 4200 rpm. Fuel System Injection Type: Multi-point fuel injection (MPI) / Bosch Motronic, later SIEMENS SIMTEC for ECOTEC. Engine Management ECU Types: Various ECUs depending on engine variant and market (e.g., Bosch Motronic, SIEMENS SIMTEC). 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission. Optional Optional Transmission: 4-speed automatic transmission (available on select engine variants). Features AWD System: Optional all-wheel-drive (AWD) system, known as '4x4', typically mated to the 2.0i 16V (C20XE) and V6 engines, featuring a viscous coupling and Haldex system for power distribution. 📐 Dimensions Exterior Length: Approx. 4482 mm (176.5 in). Width: Approx. 1711 mm (67.4 in). Height: Approx. 1322 mm (52.0 in). Weights Curb Weight Start: Approx. 1260 kg (2778 lbs) for base models. Curb Weight End: Approx. 1450 kg (3197 lbs) for AWD V6 models. 🛡️ Safety Features Ratings Euro Ncap Rating: Not available for this model year range as Euro NCAP was established later (1997). Early safety was based on national standards. Active Features ABS: Anti-lock Braking System (ABS) was available as an option on many models, standard on some higher trims. Passive Features Airbags: Driver's side airbag became available and increasingly standard during the production run, especially in later years. Seatbelts: Three-point inertia-reel seatbelts with pre-tensioners. 💡 Technology Features Infotainment Audio System: Factory fitted radio cassette player with AM/FM tuner, optional CD player. Speaker systems vary by trim level. Driver Assistance Cruise Control: Available as an...
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Opel Calibra 1988-1995 Workshop Service Repair ManualOpel Calibra 1988-1995 Workshop Service Repair ManualOpel Calibra 1988-1995 Workshop Service Repair ManualOpel Calibra 1988-1995 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Opel
Model:
Calibra
Years Covered:
1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995
Codes
Chassis Code:
Vauxhall/Opel Vectra A platform (GM2900)
👋 Introduction
Market Position
Segment:
Compact sports coupe / GT car.
Competitive Analysis
Competitors:
Ford Sierra Cosworth, BMW 3 Series Coupe (E36), Mercedes-Benz 190E Coupe (W201), Toyota Celica, Mitsubishi Eclipse.
Key Features
Design:
Aerodynamic wedge-shaped styling, low drag coefficient (Cd=0.26), advanced chassis dynamics.
Engineering:
Shared platform with the Opel Vectra A, offering a balance of performance and everyday usability.
Target Audience
Audience:
Enthusiasts seeking a sporty and stylish coupe, owners requiring in-depth maintenance and repair information.
📋 Manual Details
Coverage Areas
Vehicle Scope:
All styles and configurations of the Opel Calibra produced between 1988 and 1995.
Page Count
Estimated Pages:
Hundreds of pages (specific number not provided, but implies comprehensive coverage).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Repair:
Detailed engine service and repair procedures, including disassembly, assembly, and component overhaul.
Transmission Repair:
Comprehensive coverage of manual and automatic transmission service, repair, and overhaul.
Brake System:
Service and repair of all braking components, including hydraulic systems, ABS, and parking brake.
Electrical System:
In-depth diagnosis and repair procedures for the entire electrical system, including wiring diagrams.
Wiring Diagrams:
Detailed wiring diagrams are included for simplified electrical system troubleshooting.
Suspension:
Service and repair of front and rear suspension components, alignment procedures.
Steering:
Repair and maintenance of the steering system, including power steering.
Cooling System:
Service and repair of the cooling system, including radiator, water pump, and thermostat.
Fuel System:
Comprehensive coverage of the fuel system, including fuel injection, fuel pump, and injectors.
Emission System:
Information on emission control systems and troubleshooting.
HVAC:
Service and repair of the heater and air conditioning system.
Engine Control System:
Diagnosis and repair of the engine control unit (ECU) and related sensors.
Chassis Body:
Procedures for chassis and body repairs, including panel replacement and structural work.
Restraint System:
Information on airbags and seatbelt systems.
Interior Systems:
Service and repair related to interior components and trim.
Drivetrain:
Coverage of differential and drive axle systems.
Axles:
Service and repair of axle components.
Procedures Included
Maintenance:
General maintenance procedures, including periodic lubrication and fluid changes.
Troubleshooting:
Comprehensive troubleshooting guides for identifying and resolving common and complex issues.
Repair Procedures:
Step-by-step repair instructions based on complete disassembly of vehicle systems.
Diagnostic Procedures:
Detailed procedures for diagnosing problems, especially within the electrical and engine management systems.
Technical Depth
Depth:
Complete factory service and repair information, suitable for both DIY enthusiasts and professional mechanics. Covers everything from basic maintenance to complete rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without any restriction. Pages can be printed individually or in full.
Binding Type
Binding:
Digital download, intended to be printed by the user.
Paper Type
Paper:
Not applicable (digital download).
Requirements
Software:
Adobe PDF Reader required.
Delivery
Delivery Method:
Instant download link provided on the checkout page after payment completion.
⚙️ Engine Specifications
Primary Engine
Engine Codes:
C20NE (2.0i), C20XE (2.0i 16V), X20XEV (2.0i 16V ECOTEC), C25XE (2.5 V6), C30XF (3.0 V6).
Performance
2.0I 16V C20Xe Hp:
150 PS (148 hp; 110 kW) at 6000 rpm.
2.0I 16V C20Xe Torque:
196 Nm (145 lb-ft) at 4800 rpm.
2.5 V6 C25Xe Hp:
170 PS (168 hp; 125 kW) at 6000 rpm.
2.5 V6 C25Xe Torque:
228 Nm (168 lb-ft) at 4200 rpm.
Fuel System
Injection Type:
Multi-point fuel injection (MPI) / Bosch Motronic, later SIEMENS SIMTEC for ECOTEC.
Engine Management
ECU Types:
Various ECUs depending on engine variant and market (e.g., Bosch Motronic, SIEMENS SIMTEC).
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission.
Optional
Optional Transmission:
4-speed automatic transmission (available on select engine variants).
Features
AWD System:
Optional all-wheel-drive (AWD) system, known as '4x4', typically mated to the 2.0i 16V (C20XE) and V6 engines, featuring a viscous coupling and Haldex system for power distribution.
📐 Dimensions
Exterior
Length:
Approx. 4482 mm (176.5 in).
Width:
Approx. 1711 mm (67.4 in).
Height:
Approx. 1322 mm (52.0 in).
Weights
Curb Weight Start:
Approx. 1260 kg (2778 lbs) for base models.
Curb Weight End:
Approx. 1450 kg (3197 lbs) for AWD V6 models.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not available for this model year range as Euro NCAP was established later (1997). Early safety was based on national standards.
Active Features
ABS:
Anti-lock Braking System (ABS) was available as an option on many models, standard on some higher trims.
Passive Features
Airbags:
Driver's side airbag became available and increasingly standard during the production run, especially in later years.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio cassette player with AM/FM tuner, optional CD player. Speaker systems vary by trim level.
Driver Assistance
Cruise Control:
Available as an option on many models, particularly higher-spec variants.
Connectivity
Remote Locking:
Central door locking and remote keyless entry available on later models and higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 km (6,000 - 9,000 miles) or 12 months, whichever comes first, depending on driving conditions and oil type. Consult specific engine manual section for exact recommendations.
Timing Belt Replacement:
For C20XE and C25XE engines, typically every 60,000 km (37,000 miles) or 4 years. For ECOTEC and C20NE, check specific recommendations. Critical to adhere to for engine longevity.
Fluid Specifications
Engine Oil Grade Common:
API SG/SH or ACEA A2/A3. Viscosity grades commonly 10W-40 or 5W-40 depending on climate. Refer to manual for precise specifications for each engine type.
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. Refer to manual for GM specification (e.g., G11 or G12).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on ABS fitted. Always use fresh, high-quality fluid.
Transmission Fluid Manual:
API GL-4 gear oil, viscosity 75W-90 or 80W-90. Specific GM part numbers should be referenced.
Transmission Fluid Automatic:
GM DEXRON-III (or equivalent). Capacity typically around 6-7 liters for a full drain and fill. Overhaul requires specialized knowledge.
Known Issues
Rust Corrosion:
Common areas include wheel arches, sills, rear panel below the bumper, and around windows due to the frameless glass design.
Electrical Gremlins:
Can suffer from intermittent electrical issues, particularly with door locks, central locking, and window mechanisms, often due to degraded wiring or connectors.
V6 Engine Issues:
Potential for head gasket leaks or coolant leaks from the water pump on the 2.5 V6 (C25XE) engine.
Suspension Wear:
Wear in bushings, ball joints, and shock absorbers is common with age and mileage, affecting handling and ride quality.
📚 Vehicle History
Brand Heritage
Opel Motorsport:
Opel has a strong heritage in motorsport, which influenced the performance-oriented design of the Calibra.
Model Evolution
Introduction Year:
1989 (as a 1990 model year vehicle).
Platform Sharing:
Based on the second-generation Opel Vectra (Vectra A / GM2900 platform).
Facelifts:
Received a facelift in 1994, with minor styling updates and improvements to engines and interior.
Production
Production Location:
Rüsselsheim, Germany; Ellesmere Port, United Kingdom (as Vauxhall Calibra); and South Africa.
Production End Year:
1997 (manual covers up to 1995).
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