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PEUGEOT 306 Service Repair Workshop Manual 1993-2002

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🏷️ Basic Information Identification Make: Peugeot Model: 306 Years Covered: 1993-2002 👋 Introduction Market Position Positioning: A comprehensive resource for DIY enthusiasts and professional mechanics seeking to maintain, repair, or restore their Peugeot 306. Positioned as superior to lower-cost, incomplete alternatives. Competitive Analysis Advantage: Emphasizes completeness, accuracy, and breadth of coverage compared to cheaper, fragmented online resources. Focuses on enabling self-sufficiency for vehicle owners. Key Features Features: All models covered, extensive system coverage, detailed procedures, high customer satisfaction guarantee, easy-to-use PDF format, excellent table of contents. 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive Service, Repair, Workshop, Maintenance, Rebuild, Refurbish, Restore Page Count Estimated Page Count: Hundreds of Pages (Specific count not provided but implied to be extensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals (including cylinder head, block, pistons, crankshaft, camshafts), lubrication system, cooling system, fuel system (injection and carbureted where applicable), exhaust system, ignition system, engine management (ECU diagnostics, sensors, actuators) Transmission Systems: Manual transmission, Automatic transmission (including clutch, gearbox internals, torque converter, hydraulics, shift mechanisms) Drivetrain Systems: Front-wheel drive axle shafts, CV joints, differential (as integrated with transmission) Suspension Systems: Front suspension (McPherson struts, control arms, anti-roll bar), Rear suspension (independent trailing arm, torsion bar or coil spring depending on variant), shock absorbers, springs, bushings Steering Systems: Power steering system (pump, rack and pinion, hydraulic lines), steering column, steering wheel Brake Systems: Front and rear disc brakes, ABS system (components, diagnostics), brake hydraulics (master cylinder, calipers, lines, fluid specifications), parking brake Electrical Systems: Battery, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior lights), wiring diagrams, fuses, relays, ignition switch, power windows, central locking, instruments and gauges, audio system, climate control electronics Body Systems: Body panels, doors, hood, trunk lid, bumpers, glass (windshield, side, rear), interior trim, seats, convertible roof mechanisms (if applicable) Climate Control Systems: Air conditioning (compressor, condenser, evaporator, refrigerant types and capacities), heating system (heater core, blower motor, controls) Procedures Included Maintenance Procedures: Routine checks, oil changes, filter replacements, fluid level checks and top-ups, spark plug replacement, belt inspection and replacement, brake pad and disc replacement, tire rotation and checks Repair Procedures: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement, body panel repair and replacement, exhaust system repair Troubleshooting Diagnostics: Step-by-step diagnostic routines for common issues, fault code interpretation, component testing procedures Rebuild Refurbish Restore: Detailed instructions for complete engine rebuilds, transmission overhauls, and body restoration projects Technical Depth Depth: Highly Detailed; Covers basic to advanced repair and diagnostic procedures, including complete engine and transmission overhauls. Includes torque specifications, clearances, and timing procedures. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: Implied High Quality; 'Best Manual Available', 'No Missing Pages', 'Hundreds of Pages' Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Searchability: Likely Searchable Text (standard for quality PDF manuals) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely includes XU series (e.g., XU7 JP, XU7 JP4, XU9 M, XU10 J2, XU10 J4) and EW series (e.g., EW7 J4, EW10 J4) petrol engines, and XUD series (e.g., XUD7, XUD9) diesel engines, across various displacements (1.1L, 1.4L, 1.6L, 1.8L, 1.9L, 2.0L). Performance Typical Hp Range: Approximately 60 HP to 167 HP depending on engine variant (e.g., 1.4i, 1.6i, 1.8i 16V, 2.0i 16V GTI). Typical Torque Range: Varies significantly by engine, e.g., approx. 110 Nm for 1.4L up to 193 Nm for 2.0L 16V. Fuel System Fuel Injection Types: Bosch Motronic, Lucas/Sagem multi-point fuel injection (MPI), single-point injection (SPI) on earlier or lower-power variants. Diesel Injection Types: Indirect injection (IDI) for XUD series, potentially early direct injection (DI) or turbo-diesel variants. Maintenance Timing Belt Replacement: Critical procedure for interference engines; specific intervals and procedures detailed, typically around 60,000-120,000 km or 4-5 years. Includes roller and tensioner replacement. 🔧 Transmission Standard Transmission Type: 5-speed manual transaxle (e.g., BE1, ML5C, MA5). Optional Transmission Type: 4-speed automatic transaxle (e.g., AL4 'Tiptronic' on later models, or earlier ZF variants). Features Fluid Type Manual: Likely API GL-4 SAE 75W-90 or 80W-90 gear oil, with specific Peugeot part numbers and capacities provided. Fluid Type Automatic: Specific ATF (Automatic Transmission Fluid) type, e.g., LT 71141 for AL4, or Dexron variants for older ZF transmissions. Capacities and change intervals will be specified. 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 4-door sedan, 5-door estate (wagon), 2-door convertible (by Karmann). Wheelbase: Approximately 2550 mm (standard 306 models). Track Width Front: Approx. 1450-1480 mm (varies by model/wheel size). Track Width Rear: Approx. 1440-1470 mm (varies by model/wheel size). Weights Curb Weight: Ranges from approx. 1050 kg to 1350 kg depending on body style and engine. 🛡️ Safety Features Ratings Euro Ncap Early Testing: Initial Euro NCAP testing for the...
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PEUGEOT 306 Service Repair Workshop Manual 1993-2002
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
306
Years Covered:
1993-2002
👋 Introduction
Market Position
Positioning:
A comprehensive resource for DIY enthusiasts and professional mechanics seeking to maintain, repair, or restore their Peugeot 306. Positioned as superior to lower-cost, incomplete alternatives.
Competitive Analysis
Advantage:
Emphasizes completeness, accuracy, and breadth of coverage compared to cheaper, fragmented online resources. Focuses on enabling self-sufficiency for vehicle owners.
Key Features
Features:
All models covered, extensive system coverage, detailed procedures, high customer satisfaction guarantee, easy-to-use PDF format, excellent table of contents.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive Service, Repair, Workshop, Maintenance, Rebuild, Refurbish, Restore
Page Count
Estimated Page Count:
Hundreds of Pages (Specific count not provided but implied to be extensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals (including cylinder head, block, pistons, crankshaft, camshafts), lubrication system, cooling system, fuel system (injection and carbureted where applicable), exhaust system, ignition system, engine management (ECU diagnostics, sensors, actuators)
Transmission Systems:
Manual transmission, Automatic transmission (including clutch, gearbox internals, torque converter, hydraulics, shift mechanisms)
Drivetrain Systems:
Front-wheel drive axle shafts, CV joints, differential (as integrated with transmission)
Suspension Systems:
Front suspension (McPherson struts, control arms, anti-roll bar), Rear suspension (independent trailing arm, torsion bar or coil spring depending on variant), shock absorbers, springs, bushings
Steering Systems:
Power steering system (pump, rack and pinion, hydraulic lines), steering column, steering wheel
Brake Systems:
Front and rear disc brakes, ABS system (components, diagnostics), brake hydraulics (master cylinder, calipers, lines, fluid specifications), parking brake
Electrical Systems:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior lights), wiring diagrams, fuses, relays, ignition switch, power windows, central locking, instruments and gauges, audio system, climate control electronics
Body Systems:
Body panels, doors, hood, trunk lid, bumpers, glass (windshield, side, rear), interior trim, seats, convertible roof mechanisms (if applicable)
Climate Control Systems:
Air conditioning (compressor, condenser, evaporator, refrigerant types and capacities), heating system (heater core, blower motor, controls)
Procedures Included
Maintenance Procedures:
Routine checks, oil changes, filter replacements, fluid level checks and top-ups, spark plug replacement, belt inspection and replacement, brake pad and disc replacement, tire rotation and checks
Repair Procedures:
Engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement, body panel repair and replacement, exhaust system repair
Troubleshooting Diagnostics:
Step-by-step diagnostic routines for common issues, fault code interpretation, component testing procedures
Rebuild Refurbish Restore:
Detailed instructions for complete engine rebuilds, transmission overhauls, and body restoration projects
Technical Depth
Depth:
Highly Detailed; Covers basic to advanced repair and diagnostic procedures, including complete engine and transmission overhauls. Includes torque specifications, clearances, and timing procedures.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Implied High Quality; 'Best Manual Available', 'No Missing Pages', 'Hundreds of Pages'
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Searchability:
Likely Searchable Text (standard for quality PDF manuals)
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely includes XU series (e.g., XU7 JP, XU7 JP4, XU9 M, XU10 J2, XU10 J4) and EW series (e.g., EW7 J4, EW10 J4) petrol engines, and XUD series (e.g., XUD7, XUD9) diesel engines, across various displacements (1.1L, 1.4L, 1.6L, 1.8L, 1.9L, 2.0L).
Performance
Typical Hp Range:
Approximately 60 HP to 167 HP depending on engine variant (e.g., 1.4i, 1.6i, 1.8i 16V, 2.0i 16V GTI).
Typical Torque Range:
Varies significantly by engine, e.g., approx. 110 Nm for 1.4L up to 193 Nm for 2.0L 16V.
Fuel System
Fuel Injection Types:
Bosch Motronic, Lucas/Sagem multi-point fuel injection (MPI), single-point injection (SPI) on earlier or lower-power variants.
Diesel Injection Types:
Indirect injection (IDI) for XUD series, potentially early direct injection (DI) or turbo-diesel variants.
Maintenance
Timing Belt Replacement:
Critical procedure for interference engines; specific intervals and procedures detailed, typically around 60,000-120,000 km or 4-5 years. Includes roller and tensioner replacement.
🔧 Transmission
Standard Transmission
Type:
5-speed manual transaxle (e.g., BE1, ML5C, MA5).
Optional Transmission
Type:
4-speed automatic transaxle (e.g., AL4 'Tiptronic' on later models, or earlier ZF variants).
Features
Fluid Type Manual:
Likely API GL-4 SAE 75W-90 or 80W-90 gear oil, with specific Peugeot part numbers and capacities provided.
Fluid Type Automatic:
Specific ATF (Automatic Transmission Fluid) type, e.g., LT 71141 for AL4, or Dexron variants for older ZF transmissions. Capacities and change intervals will be specified.
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door sedan, 5-door estate (wagon), 2-door convertible (by Karmann).
Wheelbase:
Approximately 2550 mm (standard 306 models).
Track Width Front:
Approx. 1450-1480 mm (varies by model/wheel size).
Track Width Rear:
Approx. 1440-1470 mm (varies by model/wheel size).
Weights
Curb Weight:
Ranges from approx. 1050 kg to 1350 kg depending on body style and engine.
🛡️ Safety Features
Ratings
Euro Ncap Early Testing:
Initial Euro NCAP testing for the 306 showed moderate protection, typically 3-star for adult occupant protection, with later revisions and improvements incorporated.
Active Features
ABS:
Optional on many variants, standard on higher trims and performance models (e.g., GTI). Manual covers diagnosis and repair of ABS hydraulic unit, sensors, and warning light troubleshooting.
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional. Manual covers airbag system component identification, diagnostic procedures, and replacement guidance.
Seatbelts:
Three-point inertia reel seatbelts with pretensioners (driver/front passenger on later models). Manual covers belt mechanisms and pretensioner system.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD players, often with basic digital display. Manual covers removal, installation, and basic troubleshooting of head unit and speakers.
Driver Assistance
Cruise Control:
Optional on higher trims and engine variants. Manual will detail operation and fault diagnosis.
Connectivity
Central Locking:
Standard on most models, often with remote key fob operation on later variants. Manual covers system components and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 12 months, depending on oil type and driving conditions. Manual will specify exact intervals and oil grades.
Air Filter Replacement:
Recommended every 30,000-50,000 km or as needed based on dusty conditions. Manual will have detailed replacement procedures.
Spark Plug Replacement:
Intervals vary by plug type (copper, platinum, iridium), generally between 30,000-80,000 km. Manual specifies type and gap.
Fluid Specifications
Engine Oil Type:
Likely 5W-40 or 10W-40 synthetic or semi-synthetic, meeting ACEA A3/B3 or API SL/CF specifications. Specific Peugeot recommendations will be listed.
Coolant Type:
Ethylene glycol based antifreeze, typically purple or blue (PSA specific or equivalent), mixed 50/50 with distilled water. Manual details capacity and change intervals.
Brake Fluid Type:
DOT 4 brake fluid. Manual specifies change interval (e.g., every 2 years) and bleed procedures.
Known Issues
Common Failures:
Rear axle torsion bar bushes wear leading to sagging rear end, engine immobiliser faults, electrical gremlins (especially window regulators and central locking), clutch master/slave cylinder leaks, thermostat housing leaks, ABS sensor failure.
Performance Issues:
Can include rough idling due to worn ignition components or vacuum leaks, fuel pump issues, catalytic converter degradation.
📚 Vehicle History
Brand Heritage
Heritage:
Peugeot has a long history of producing well-regarded front-wheel-drive hatchbacks and sedans, building on the legacy of models like the 205 and 309. Known for balancing ride comfort and handling.
Model Evolution
Generation Overview:
The Peugeot 306 (Type N3/N5) succeeded the 309 and was a significant step forward in design and refinement. It shared its platform with the Citroën ZX and Xantia. Known for its distinctive styling by Pininfarina and sophisticated independent rear suspension.
Production
Production Period:
1993-2002 (in Europe). It was succeeded by the Peugeot 307.
Manufacturing Locations:
Primarily produced at the PSA Peugeot Citroën plants in France (e.g., Mulhouse, Sochaux) and other global locations.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 306 itself are less commonly cited than for its predecessors like the 205, it was generally well-received critically for its driving dynamics and comfort, often considered a benchmark in its class at launch.
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