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PEUGEOT 309 1986-1993 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 309 Model Variant: All models (US/Canada/Europe) Years Covered: 1986-1993 Codes Manual Product Code: PEU309-8693-SRM Vehicle Platform Code: Type 10C (Project Type 10) 👋 Introduction Market Position Segment: Compact family car Era: Late 1980s to early 1990s European automotive market Competitive Analysis Key Competitors: Volkswagen Golf, Ford Escort, Opel Kadett, Renault 19 Key Features Design Philosophy: Practical, aerodynamic styling with a focus on comfort and interior space for its class. Manual Value Proposition: The definitive resource for owners and mechanics, offering professional-level diagnostic and repair information. 📋 Manual Details Coverage Areas Geographic Coverage: United States, Canada, Europe Engine Coverage: Petrol and Diesel engines Page Count Estimated Page Count: Thousands of pages (comprehensive detail) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Digital Format: PDF Digital Features: Zoomable, Printable pages Digital Compatibility: PC, Mac, Linux Delivery Method Download Type: Instant Download Shipping: No shipping cost 📖 Manual Coverage Systems Covered Engine Mechanical: Overhaul and rebuilding, timing belt replacement, engine performance tuning, firing orders, detailed specifications, serpentine belt routings with diagrams, U-joint and CV-joint service. Braking System: Complete brake service and specifications. Suspension Steering: Front-end procedures and specifications, suspension system service. Transmission: Transmission information, service, and capacities. Electrical Electronics: Wiring diagrams, computer diagnostic codes, troubleshooting and diagnostics. Climate Control: Air conditioning service and capacities. Body Chassis: Sunroof service, general repair procedures. Procedures Included Maintenance: Factory maintenance schedules and charts, driving concerns. Diagnostics Troubleshooting: Trouble codes, troubleshooting and diagnostics, computer diagnostic codes. Repair Rebuild: Engine overhaul and rebuilding, complete repair procedures, timing belt service procedures. Technical Depth Depth: Comprehensive, covering almost every detail of the vehicle, suitable for professional workshops. Illustrations: Hundreds of illustrations 📊 Manual Specifications File Format Type: PDF Searchability: Likely text-searchable due to PDF format Print Quality Quality: High-resolution for detailed viewing and printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Petrol Engine Variants: Includes XU series engines (e.g., XU5, XU7, XU9) with displacements ranging from 1.4L to 1.9L, often with multi-point fuel injection (MPI) in later models. Carbureted versions also available early on. Diesel Engine Variants: Includes XD series naturally aspirated and turbocharged diesel engines, typically 1.9L. Performance Horsepower Range: Approximately 70 hp to 130 hp depending on engine and tuning (e.g., GT/GTI models). Torque Range: Varies by engine, with diesel variants offering strong low-end torque. Fuel System Injection Types: Carburetor (early models), Bosch LE-Jetronic, Motronic and other Bosch electronic fuel injection systems. Fuel Type: Unleaded Petrol (Euro denominations like 95 RON, 98 RON), Diesel Fuel 🔧 Transmission Standard Type: Manual Transaxle Gear Count: Typically 5-speed manual Optional Type: Automatic Transaxle (less common) Features Clutch Type: Hydraulically operated diaphragm spring clutch 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 4-door saloon (309GTI and some other variants) Length: Approx. 3990 mm - 4060 mm (Hatchback) Width: Approx. 1660 mm - 1670 mm Height: Approx. 1380 mm - 1420 mm Weights Curb Weight: Approx. 950 kg - 1150 kg (depending on engine and specification) Gross Vehicle Weight: Varies by model, typically around 1450-1600 kg 🛡️ Safety Features Ratings Crash Test Results: Euro NCAP ratings were not standard during this period; however, contemporary reviews noted decent structural integrity for its class. Refer to manual for specific safety system details. Active Features Braking System: Front ventilated discs, rear drums (standard); Front and rear discs on performance models (e.g., GTI). Stability Control: ABS not widely available on early models, optional or standard on later/performance variants. Passive Features Airbags: Driver airbag became optional/standard in later production years. Seatbelts: Three-point front seatbelts, two-point rear seatbelts (later models may have three-point rear). 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players, often with analogue tuning and basic speaker systems. Options for upgraded systems varied by trim level. Display: Analogue instrument cluster with basic warning lights. Some models may have digital clocks. Driver Assistance Cruise Control: Optional on higher trim levels and larger engine variants. Connectivity Bluetooth Usb: Not available on this model. Aftermarket solutions required. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 12 months, depending on driving conditions and oil specification. Consult manual for specific intervals. Timing Belt Replacement: Critical component. Interval typically 60,000 - 80,000 miles (100,000 - 130,000 km) or 5 years. Refer to manual for exact interval and procedure. Fluid Specifications Engine Oil: Refer to manual for specific viscosity (e.g., 10W-40, 15W-40, 5W-40 for synthetics) and API/ACEA specifications based on engine type. Coolant: Ethylene glycol based, typically a 50/50 mix with distilled water. Specific Peugeot specifications may apply. Refer to manual. Brake Fluid: DOT 3 or DOT 4, depending on system. Refer to manual for exact specification. Transmission Fluid: Manual: GL-4 or GL-5 gear oil (viscosity varies). Automatic: ATF type specific to...
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PEUGEOT 309 1986-1993 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
309
Model Variant:
All models (US/Canada/Europe)
Years Covered:
1986-1993
Codes
Manual Product Code:
PEU309-8693-SRM
Vehicle Platform Code:
Type 10C (Project Type 10)
👋 Introduction
Market Position
Segment:
Compact family car
Era:
Late 1980s to early 1990s European automotive market
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Escort, Opel Kadett, Renault 19
Key Features
Design Philosophy:
Practical, aerodynamic styling with a focus on comfort and interior space for its class.
Manual Value Proposition:
The definitive resource for owners and mechanics, offering professional-level diagnostic and repair information.
📋 Manual Details
Coverage Areas
Geographic Coverage:
United States, Canada, Europe
Engine Coverage:
Petrol and Diesel engines
Page Count
Estimated Page Count:
Thousands of pages (comprehensive detail)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
Digital Features:
Zoomable, Printable pages
Digital Compatibility:
PC, Mac, Linux
Delivery Method
Download Type:
Instant Download
Shipping:
No shipping cost
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Overhaul and rebuilding, timing belt replacement, engine performance tuning, firing orders, detailed specifications, serpentine belt routings with diagrams, U-joint and CV-joint service.
Braking System:
Complete brake service and specifications.
Suspension Steering:
Front-end procedures and specifications, suspension system service.
Transmission:
Transmission information, service, and capacities.
Electrical Electronics:
Wiring diagrams, computer diagnostic codes, troubleshooting and diagnostics.
Climate Control:
Air conditioning service and capacities.
Body Chassis:
Sunroof service, general repair procedures.
Procedures Included
Maintenance:
Factory maintenance schedules and charts, driving concerns.
Diagnostics Troubleshooting:
Trouble codes, troubleshooting and diagnostics, computer diagnostic codes.
Repair Rebuild:
Engine overhaul and rebuilding, complete repair procedures, timing belt service procedures.
Technical Depth
Depth:
Comprehensive, covering almost every detail of the vehicle, suitable for professional workshops.
Illustrations:
Hundreds of illustrations
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Likely text-searchable due to PDF format
Print Quality
Quality:
High-resolution for detailed viewing and printing
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Petrol Engine Variants:
Includes XU series engines (e.g., XU5, XU7, XU9) with displacements ranging from 1.4L to 1.9L, often with multi-point fuel injection (MPI) in later models. Carbureted versions also available early on.
Diesel Engine Variants:
Includes XD series naturally aspirated and turbocharged diesel engines, typically 1.9L.
Performance
Horsepower Range:
Approximately 70 hp to 130 hp depending on engine and tuning (e.g., GT/GTI models).
Torque Range:
Varies by engine, with diesel variants offering strong low-end torque.
Fuel System
Injection Types:
Carburetor (early models), Bosch LE-Jetronic, Motronic and other Bosch electronic fuel injection systems.
Fuel Type:
Unleaded Petrol (Euro denominations like 95 RON, 98 RON), Diesel Fuel
🔧 Transmission
Standard
Type:
Manual Transaxle
Gear Count:
Typically 5-speed manual
Optional
Type:
Automatic Transaxle (less common)
Features
Clutch Type:
Hydraulically operated diaphragm spring clutch
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback, 4-door saloon (309GTI and some other variants)
Length:
Approx. 3990 mm - 4060 mm (Hatchback)
Width:
Approx. 1660 mm - 1670 mm
Height:
Approx. 1380 mm - 1420 mm
Weights
Curb Weight:
Approx. 950 kg - 1150 kg (depending on engine and specification)
Gross Vehicle Weight:
Varies by model, typically around 1450-1600 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Euro NCAP ratings were not standard during this period; however, contemporary reviews noted decent structural integrity for its class. Refer to manual for specific safety system details.
Active Features
Braking System:
Front ventilated discs, rear drums (standard); Front and rear discs on performance models (e.g., GTI).
Stability Control:
ABS not widely available on early models, optional or standard on later/performance variants.
Passive Features
Airbags:
Driver airbag became optional/standard in later production years.
Seatbelts:
Three-point front seatbelts, two-point rear seatbelts (later models may have three-point rear).
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette players, often with analogue tuning and basic speaker systems. Options for upgraded systems varied by trim level.
Display:
Analogue instrument cluster with basic warning lights. Some models may have digital clocks.
Driver Assistance
Cruise Control:
Optional on higher trim levels and larger engine variants.
Connectivity
Bluetooth Usb:
Not available on this model. Aftermarket solutions required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 12 months, depending on driving conditions and oil specification. Consult manual for specific intervals.
Timing Belt Replacement:
Critical component. Interval typically 60,000 - 80,000 miles (100,000 - 130,000 km) or 5 years. Refer to manual for exact interval and procedure.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 10W-40, 15W-40, 5W-40 for synthetics) and API/ACEA specifications based on engine type.
Coolant:
Ethylene glycol based, typically a 50/50 mix with distilled water. Specific Peugeot specifications may apply. Refer to manual.
Brake Fluid:
DOT 3 or DOT 4, depending on system. Refer to manual for exact specification.
Transmission Fluid:
Manual: GL-4 or GL-5 gear oil (viscosity varies). Automatic: ATF type specific to the gearbox (e.g., Dexron). Refer to manual for exact specification and capacity.
Known Issues
Electrical:
Degradation of wiring insulation (common in older French cars), issues with central locking or power windows on some models.
Engine:
Timing belt failure if not replaced on schedule (catastrophic engine damage), occasional head gasket issues, carburetor tuning (on older models).
Suspension:
Wear in suspension bushings and ball joints over time, potential for front suspension strut top bearing wear.
Rust:
Corrosion can affect wheel arches, sills, and suspension mounts if not treated or maintained.
📚 Vehicle History
Brand Heritage
Manufacturer:
Automobiles Peugeot, France
Peugeot Legacy:
Peugeot has a long history of producing innovative and driver-focused vehicles, known for ride comfort and distinctive styling.
Model Evolution
Development:
Developed as a successor to the Peugeot 305, sharing some mechanical elements with Citroën BX and subsequent Peugeot models. Designed by Paul Bracq.
Facelifts:
Received a significant facelift in 1989, introducing revised styling, improved interior, and updated engines.
Production
Production Period:
1986-1993
Manufacturing Locations:
Primary manufacturing in France (Mulhouse), also assembled in other European countries.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards are not widely publicized, the Peugeot 309 was generally well-received for its comfortable ride, spacious interior, and attractive styling, particularly the GTI variants which were praised for their performance and handling.
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