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Peugeot 309 1985-1993 Full Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 309 Generation Generation Name: Type 10C Codes Production Years Covered: 1985-1993 👋 Introduction Market Position Positioning: The Peugeot 309 was positioned as a mainstream family hatchback, competing in the C-segment against rivals like the Ford Escort, Volkswagen Golf, and Opel Kadett. Competitive Analysis Key Competitors: Ford Escort, Volkswagen Golf, Opel Kadett/Vauxhall Astra, Renault 9/11, Fiat Tipo, Toyota Corolla Key Features Design Philosophy: The 309 was notable for its distinctive styling, particularly its angled rear hatch and often sporty driving dynamics, which differentiated it from other Peugeot models of its era. Manual Purpose: To provide detailed, accurate, and actionable information for servicing and repairing the Peugeot 309, enhancing repair quality and empowering owners and technicians. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance and Repair Procedures Page Count Estimated Page Count: Extensive (Specific count not provided, but described as detailed with hundreds of photos and illustrations, suggesting a comprehensive volume) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Full Engine Overhaul and Repair (likely covering XU, TU, and potentially diesel variants) Transmission: Manual and Automatic Transmission Service and Repair Drivetrain: Front Wheel Drive System, Axles, CV Joints Suspension: Front and Rear Suspension, Shock Absorbers, Springs, Bushings Steering: Steering System Components, Alignment Brakes: Brake System Overhaul, Disc and Drum Brakes, Parking Brake Cooling System: Radiator, Coolant, Water Pump, Thermostat Fuel System: Carburetor and Fuel Injection Systems (depending on engine variant), Fuel Pump, Filters Electrical System: Wiring Diagrams, Lighting, Ignition, Starting, Charging Systems, Fuses, Relays Exhaust System: Exhaust Manifold, Catalytic Converter (if applicable), Muffler, Pipes Body And Chassis: Body Panel Repair, Doors, Hood, Trunk, Interior Trim HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Maintenance Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks Troubleshooting: Diagnostic Procedures, Fault Finding for various systems Repair: Detailed Step-by-Step Repair Instructions for all major components Overhaul: Engine and Transmission Rebuild Procedures Installation: Component Installation and Replacement Technical Depth Depth: Comprehensive (suitable for DIYers and experienced mechanics) Visual Aid Quality: High (hundreds of photos, illustrations, drawings, enlarged insets) Diagnostic Level: Detailed diagnostic procedures and troubleshooting trees 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: Yes (Zoom IN/OUT) Binding Type Binding Type: Digital (Printable PDF) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Variants Offered: Likely includes a range of petrol engines (e.g., 1.1L, 1.3L, 1.6L, 1.9L - TU and XU series) and diesel engines (e.g., 1.9L XUD). Performance Power Output Range: Varies significantly by engine, typically ranging from approximately 55 hp to 120 hp for performance variants like the GTi. Torque Output Range: Varies by engine, generally ranging from 90 Nm to 180 Nm. Fuel System Fuel Delivery: Carbureted (e.g., Solex, Weber) or Electronic Fuel Injection (EFI) depending on engine and market. Ignition System: Distributor-based ignition, potentially electronic ignition systems on later models. Engine Management Efi Control: ECU (Engine Control Unit) for fuel injection and ignition timing on fuel-injected models. 🔧 Transmission Standard Manual Transmission: 5-speed manual transmission (e.g., BE1, MA gearboxes) Optional Automatic Transmission: 3-speed or 4-speed automatic transmission (e.g., automatic variants of the ZF or PSA gearboxes) might be available on select models. Features Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Body Styles: Primarily 5-door hatchback, with some markets potentially offering a 3-door variant. Wheelbase: Approximately 2580 mm (101.6 inches) Length: Approximately 4060 mm (159.8 inches) Width: Approximately 1650 mm (65.0 inches) Height: Approximately 1380 mm (54.3 inches) Weights Curb Weight: Ranges from approximately 950 kg to 1150 kg depending on engine and equipment. 🛡️ Safety Features Ratings Crash Test History: Limited publicly available specific crash test data from official bodies for this era of the 309. However, vehicles of this period generally had basic safety features. Active Features Braking System: Front disc brakes, rear drum brakes. ABS was not standard and likely an option on higher trims or later models. Passive Features Seatbelts: Front and rear seat belts Body Construction: Monocoque construction with crumple zones. 💡 Technology Features Infotainment Audio System: Basic analogue radio/cassette player, often with AM/FM bands and potentially an external amplifier on higher trims. Speaker Setup: Typically 2 or 4 speakers (front and rear parcel shelf). Driver Assistance Cruise Control: Not commonly available or standard on the 309. Likely a rare dealer-fit option on later, higher-spec models. Onboard Computer: Very basic or absent. No sophisticated driver assistance systems were prevalent. Connectivity Connectivity Features: None in the modern sense. Relies on analog systems and physical connections for audio. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first, depending on oil type and driving conditions. Consult manual for specifics. Timing Belt Replacement: Crucial for XU and TU engines. Intervals...
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Tipo: Car
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Sku: 213172
Coleções: ALL Peugeot

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Peugeot 309 1985-1993 Full Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
309
Generation
Generation Name:
Type 10C
Codes
Production Years Covered:
1985-1993
👋 Introduction
Market Position
Positioning:
The Peugeot 309 was positioned as a mainstream family hatchback, competing in the C-segment against rivals like the Ford Escort, Volkswagen Golf, and Opel Kadett.
Competitive Analysis
Key Competitors:
Ford Escort, Volkswagen Golf, Opel Kadett/Vauxhall Astra, Renault 9/11, Fiat Tipo, Toyota Corolla
Key Features
Design Philosophy:
The 309 was notable for its distinctive styling, particularly its angled rear hatch and often sporty driving dynamics, which differentiated it from other Peugeot models of its era.
Manual Purpose:
To provide detailed, accurate, and actionable information for servicing and repairing the Peugeot 309, enhancing repair quality and empowering owners and technicians.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and Repair Procedures
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but described as detailed with hundreds of photos and illustrations, suggesting a comprehensive volume)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full Engine Overhaul and Repair (likely covering XU, TU, and potentially diesel variants)
Transmission:
Manual and Automatic Transmission Service and Repair
Drivetrain:
Front Wheel Drive System, Axles, CV Joints
Suspension:
Front and Rear Suspension, Shock Absorbers, Springs, Bushings
Steering:
Steering System Components, Alignment
Brakes:
Brake System Overhaul, Disc and Drum Brakes, Parking Brake
Cooling System:
Radiator, Coolant, Water Pump, Thermostat
Fuel System:
Carburetor and Fuel Injection Systems (depending on engine variant), Fuel Pump, Filters
Electrical System:
Wiring Diagrams, Lighting, Ignition, Starting, Charging Systems, Fuses, Relays
Exhaust System:
Exhaust Manifold, Catalytic Converter (if applicable), Muffler, Pipes
Body And Chassis:
Body Panel Repair, Doors, Hood, Trunk, Interior Trim
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System Maintenance
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks
Troubleshooting:
Diagnostic Procedures, Fault Finding for various systems
Repair:
Detailed Step-by-Step Repair Instructions for all major components
Overhaul:
Engine and Transmission Rebuild Procedures
Installation:
Component Installation and Replacement
Technical Depth
Depth:
Comprehensive (suitable for DIYers and experienced mechanics)
Visual Aid Quality:
High (hundreds of photos, illustrations, drawings, enlarged insets)
Diagnostic Level:
Detailed diagnostic procedures and troubleshooting trees
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding Type:
Digital (Printable PDF)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Variants Offered:
Likely includes a range of petrol engines (e.g., 1.1L, 1.3L, 1.6L, 1.9L - TU and XU series) and diesel engines (e.g., 1.9L XUD).
Performance
Power Output Range:
Varies significantly by engine, typically ranging from approximately 55 hp to 120 hp for performance variants like the GTi.
Torque Output Range:
Varies by engine, generally ranging from 90 Nm to 180 Nm.
Fuel System
Fuel Delivery:
Carbureted (e.g., Solex, Weber) or Electronic Fuel Injection (EFI) depending on engine and market.
Ignition System:
Distributor-based ignition, potentially electronic ignition systems on later models.
Engine Management
Efi Control:
ECU (Engine Control Unit) for fuel injection and ignition timing on fuel-injected models.
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transmission (e.g., BE1, MA gearboxes)
Optional
Automatic Transmission:
3-speed or 4-speed automatic transmission (e.g., automatic variants of the ZF or PSA gearboxes) might be available on select models.
Features
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Body Styles:
Primarily 5-door hatchback, with some markets potentially offering a 3-door variant.
Wheelbase:
Approximately 2580 mm (101.6 inches)
Length:
Approximately 4060 mm (159.8 inches)
Width:
Approximately 1650 mm (65.0 inches)
Height:
Approximately 1380 mm (54.3 inches)
Weights
Curb Weight:
Ranges from approximately 950 kg to 1150 kg depending on engine and equipment.
🛡️ Safety Features
Ratings
Crash Test History:
Limited publicly available specific crash test data from official bodies for this era of the 309. However, vehicles of this period generally had basic safety features.
Active Features
Braking System:
Front disc brakes, rear drum brakes. ABS was not standard and likely an option on higher trims or later models.
Passive Features
Seatbelts:
Front and rear seat belts
Body Construction:
Monocoque construction with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Basic analogue radio/cassette player, often with AM/FM bands and potentially an external amplifier on higher trims.
Speaker Setup:
Typically 2 or 4 speakers (front and rear parcel shelf).
Driver Assistance
Cruise Control:
Not commonly available or standard on the 309. Likely a rare dealer-fit option on later, higher-spec models.
Onboard Computer:
Very basic or absent. No sophisticated driver assistance systems were prevalent.
Connectivity
Connectivity Features:
None in the modern sense. Relies on analog systems and physical connections for audio.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first, depending on oil type and driving conditions. Consult manual for specifics.
Timing Belt Replacement:
Crucial for XU and TU engines. Intervals vary, but often around 80,000-120,000 km (50,000-75,000 miles) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3, viscosity grades like 10W-40 or 5W-40 depending on climate. Manual will specify exact types and capacities.
Coolant Type:
Ethylene glycol-based antifreeze, typically with an extended life formulation. Peugeot specific coolant might be recommended. Consult manual for ratio and type.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Needs periodic flushing and replacement.
Transmission Fluid Type:
Specific manual transmission fluid (e.g., SAE 75W-90 GL-4) or automatic transmission fluid (e.g., ATF Dexron II/III) for automatic variants. Capacities will vary.
Known Issues
Rust And Corrosion:
Common on older vehicles, especially in areas exposed to salt. Wheel arches, sills, and door bottoms are common areas. Good maintenance is key.
Electrical Gremlins:
As with many vehicles of this era, intermittent electrical issues can arise due to age and wiring degradation. Faulty earth points are a common cause.
Suspension Wear:
Bushes, ball joints, and shock absorbers can wear over time, leading to handling issues and uneven tire wear.
Engine Mounts:
Engine mounts can degrade, leading to increased vibration transmitted into the cabin.
📚 Vehicle History
Brand Heritage
Peugeot History Context:
Peugeot has a long history of producing reliable and enjoyable-to-drive vehicles, known for their French engineering and comfortable ride characteristics.
Model Evolution
309 Development:
The 309 was conceived as part of PSA Peugeot Citroën's strategy to fill a gap in its product line and was designed to compete in the lucrative European hatchback market. It shared components and engineering with Citroën models.
Production
Manufacturing Locations:
Primarily manufactured in France and the United Kingdom.
Production End Year:
1993
🏆 Awards & Recognition
Recognitions
Major Awards:
While the 309 itself didn't win major standalone 'Car of the Year' awards, it was generally well-regarded for its driving dynamics and value for money within its segment. Peugeot as a brand often received recognition for engine technology and design.
Ratings
Industry Reviews Summary:
Contemporary reviews often praised its comfortable ride, agile handling (especially in GTi form), and practical interior. Criticisms sometimes focused on build quality consistency or certain dashboard ergonomics.
Certifications
Manufacturing Standards:
Produced under PSA's manufacturing standards of the era, which aimed for robust and reliable vehicle construction.
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