Peugeot 405 Service Repair Workshop Manual 1987-1997
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🏷️ Basic Information Identification Make: Peugeot Model: 405 Production Years Covered By Manual: 1987-1997 Engine Variants Covered By Manual: All Petrol Models Codes Platform Code: Type 157 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, Peugeot 405 owners seeking to perform their own maintenance and repairs. Competitive Analysis Differentiation: Vehicle-specific information, factory detail, comprehensive A-Z coverage, digital instant delivery, emphasizing cost savings for the user. Key Features Content Highlight: Factory detailed, step-by-step instructions, diagrams, illustrations, wiring schematics, complete torque specifications, troubleshooting charts. Value Proposition Saving Potential: Significant savings by enabling owners to perform repairs themselves, avoiding dealership labor costs. 📋 Manual Details Coverage Areas Primary Focus: Service, Repair, Diagnostics, Maintenance System Scope: Engine, Transmission, Brakes, Suspension, Electrical, HVAC, Bodywork, Fuel System Page Count Estimated Page Count: High (Indicated by 'Hundreds of illustrations', 'Factory highly detailed') Manual Type Type: Workshop Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Overhaul, Rebuilding, Timing Belt Service, Chain Removal/Tightening, Engine Performance Tuning Fuel And Emissions: Fuel System Repair, Air Conditioning Service and Capacities Transmission Drivetrain: Clutch Service, Transmission Removal/Installation, In-Car Servicing, U-Joint and CV-Joint Service Brakes: Complete Brake Servicing Procedures, Diagnostics Suspension Steering: Front End and Alignment Procedures and Specifications, Suspension System Repair Electrical Electronics: Wiring Schematics, Computer Diagnostic Trouble Codes, Troubleshooting and Diagnostics Body Chassis: Implied coverage through general repair procedures and illustrations Procedures Included Diagnostic Procedures: Trouble Codes, Computer Diagnostic Trouble Tree Charts, Troubleshooting and Diagnostics, Engine Performance Diagnosis Maintenance Procedures: Factory Maintenance Schedules and Charts, Fluid Capacities, Belts Routings Repair Procedures: Complete Step-by-Step Instructions for all major vehicle systems Component Rebuilds: Engine Overhaul and Rebuilding, Transmission In-Car Servicing Technical Depth Diagnostic Capability: Advanced; includes computer diagnostics and trouble trees Repair Scope: Comprehensive; A-Z repairs, complete vehicle repair Data Detail: Factory High Detail; includes specific torque specs, capacities, and wiring schematics 📊 Manual Specifications File Format Readability: Printable Pages, Blow-up Images Searchability: Likely; standard for PDF documents of this nature Print Quality Illustration Clarity: High; indicated by 'diagrams, illustrations, wiring schematics' Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF, printable on user's choice of paper) ⚙️ Engine Specifications Primary Engine Engine Family Common: XU series (e.g., XU5, XU7, XU9, XU10 - petrol variants) Performance Horsepower Range: Varies by specific engine variant, typically 70-130 hp for petrol models. Torque Range: Varies by specific engine variant, typically 110-180 Nm for petrol models. Fuel System Fuel Delivery: Carburetor (early models) and Fuel Injection (later models, e.g., Bosch LE-Jetronic, L-Jetronic) Ignition System Ignition Type: Distributor-based ignition, electronic ignition systems on later models. Cooling System Cooling Type: Water-cooled, thermostatically controlled. Timing Drive Timing Mechanism: Timing Belt (most petrol variants), crucial for maintenance due to interference engine design on some variants. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic (e.g., ZF 4HP18 or AL4 on later models) Features Clutch Type: Dry single-plate diaphragm spring clutch (manual transmission). Gearbox Oil Spec: Specific manual transmission fluid (e.g., PSA GL4 specification) and automatic transmission fluid (ATF) required, detailed in manual. 📐 Dimensions Exterior Body Styles: Saloon (sedan), Estate (wagon), Hatchback (less common globally, but variant existed). Wheelbase: Approx. 2650 mm (265 cm) Weights Curb Weight Range: Approx. 1100-1300 kg depending on engine and body style. Gross Vehicle Weight: Detailed in manual per model variant. 🛡️ Safety Features Ratings Crash Test Performance: Euro NCAP ratings not available for this era, but generally considered safe for its time. Manual provides structural repair information. Active Features Braking System: Front disc brakes, rear drum brakes (most models); ABS available on higher trims/later models. Passive Features Restraint Systems: Seat belts (front and rear), driver airbag available on later/higher trims. Chassis Safety: Integral safety cage design, crumple zones, impact-absorbing steering column. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players, often with basic speaker systems. Upgrades and aftermarket installations are common. Driver Assistance ABS: Available on higher trims and later models, manual covers ABS system diagnostics and bleeding procedures. Connectivity ECU Diagnostics: Onboard diagnostics (OBD) capabilities, with specific diagnostic trouble codes and diagnostic tree charts provided in the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500-10,000 miles or 12 months, depending on driving conditions and oil type. Manual will specify exact intervals and oil grades. Timing Belt Replacement: Crucial; typically every 60,000 miles or 5 years. Failure can cause severe engine damage. Manual details procedure. Spark Plug Replacement: Varies by plug type (copper, platinum, iridium), generally between 30,000-60,000 miles. Manual provides specifications. Fluid Specifications Engine Oil Grade: Typically 5W-30, 5W-40, or 10W-40 depending on climate and engine variant. Manual specifies API/ACEA ratings. Coolant Type: Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Manual specifies type and capacity. Brake Fluid Type: DOT 3 or DOT 4, depending...