PEUGEOT 406 Service Repair Workshop Manual 1999-2002
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🏷️ Basic Information Identification Make: Peugeot Model: 406 Year Range: 1999-2002 Generation Generation Designation: Second Generation (D9) Codes Chassis Code: D9 👋 Introduction Market Position Target Audience: DIY Mechanics, Professional Technicians, Enthusiasts Competitive Analysis Advantage: Comprehensive, vehicle-specific, technician-level information, instant delivery. Key Features Content Format: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications. Value Proposition Cost Savings: Enables users to perform repairs themselves and save money. 📋 Manual Details Coverage Areas All Models Covered: Yes Repair Scope: A-Z (All Repairs) Page Count Estimated Page Count: Extensive (Specific count not provided, but described as comprehensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (Diagnosis, repair, overhaul of all engine variants) Engine Electrical: Yes (Ignition, fuel injection, sensors, ECU) Transmission Manual: Yes (Diagnosis, repair, overhaul) Transmission Automatic: Yes (Diagnosis, repair, overhaul) Drivetrain Components: Yes (Driveshafts, differentials, CV joints) Suspension System: Yes (Front and rear suspension, dampers, springs, bushings) Steering System: Yes (Power steering, steering rack, column) Braking System: Yes (Front and rear brakes, ABS, hydraulic system) Fuel System: Yes (Fuel tank, pump, lines, injectors, EVAP) Cooling System: Yes (Radiator, thermostat, water pump, fans) Exhaust System: Yes (Catalytic converter, mufflers, pipes) Electrical System Overview: Yes (Battery, charging system, starter) Lighting System: Yes (Headlights, taillights, interior lighting) Instrumentation And Controls: Yes (Dashboard, gauges, switches) Comfort And Convenience: Yes (HVAC, power windows, central locking) Body And Chassis: Yes (Body panels, frame, doors, trim) Safety Systems: Yes (Airbags, seatbelts) Procedures Included Preventive Maintenance: Yes (Oil changes, filter replacements, fluid checks) Diagnostic Procedures: Yes (Troubleshooting guides, fault code interpretation) Repair Procedures: Yes (Step-by-step guides for all major components) Overhaul Procedures: Yes (Complete engine and transmission rebuilds) Installation Procedures: Yes (Component replacement and installation) Adjustment Procedures: Yes (Alignment, clutch adjustment, etc.) Technical Depth Depth: Factory High Detail (Technician Level) Information Type: Vehicle/Model Specific (Not Generic) 📊 Manual Specifications File Format Print Quality: Printable Pages, Ability to Blow Up Images Searchability: Implied by PDF format, likely searchable text Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital Format) Compatibility Operating Systems: Windows 7, Vista (32/64), XP, ME, 98, NT, 2000, Mac Computers Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options Common: ES9J4 (3.0L V6), EW10J4 (2.0L I4), EW7J4 (1.8L I4), DW10TD (2.0L HDi Diesel), DW12TED4 (2.1L Turbo Diesel) Performance Hp Range Petrol: Approx. 110 hp (1.8L) to 207 hp (3.0L V6) Hp Range Diesel: Approx. 90 hp (2.0 HDi) to 130 hp (2.1 Turbo Diesel) Fuel System Injection Type: Multi-point Fuel Injection (MPI) for petrol, Common Rail Direct Injection (CRDi) for HDi diesel Emission Controls Catalytic Converter: Yes, standard on all petrol models Timing System Timing Belt Or Chain: Timing Belt (ES9J4 V6, EW7J4, EW10J4, DW12), Timing Chain (DW10TD) 🔧 Transmission Standard Manual Transmission: Yes (e.g., ML5C, BE4R) Optional Automatic Transmission: Yes (e.g., AL4/DP0 for 4-speed, likely ZF for V6) Features Gear Ratios: Detailed in manual for each gearbox variant. Fluid Specifications Manual Fluid Type: Refer to manual (e.g., API GL-4/GL-5, specific viscosity) Automatic Fluid Type: Refer to manual (e.g., LT 71141, JWS 3309 for AL4/DP0) 📐 Dimensions Exterior Body Styles: Saloon, Estate (SW), Coupe Weights Curb Weight Range: Approx. 1300 kg - 1600 kg depending on engine and body style 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for Sedan model tested in 1998, relevant for early D9 generation) Active Features ABS: Standard on most models Esp: Optional on some models Passive Features Airbags: Driver, passenger, side airbags available Seatbelts: Pre-tensioning seatbelts 💡 Technology Features Infotainment Audio System: Factory radio/CD player with speaker options, steering wheel controls on higher trims. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Central Locking: Standard or optional depending on trim. Comfort Features Climate Control: Manual or automatic climate control available. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically 10,000-15,000 miles or 1 year) Timing Belt Replacement: Refer to manual (critical, typically 60,000-90,000 miles or 5-7 years) Fluid Specifications Engine Oil Type: Refer to manual (e.g., Total Quartz 9000 5W-40, Total Quartz 7000 10W-40) Coolant Type: Refer to manual (e.g., Antifreeze type 4, Long-life coolant) Brake Fluid Type: Refer to manual (e.g., DOT 4) Known Issues Common Wear Items: Front suspension components (wishbone bushes, drop links), clutch wear (manual), auto transmission issues (AL4/DP0), engine management sensors, radiator fan motors, HDI diesel glow plugs/injectors. Diagnostics OBD Ii: Supported, with specific Peugeot diagnostic connectors and software (e.g., DIAG 2000, Lexia-3) 📚 Vehicle History Brand Heritage Manufacturer: Peugeot SA (France) Model Evolution Second Generation Launch: Introduced in 1995, with the D9 facelift and updates in 1999. Production Production Period: 1995-2008 (global, with 1999-2002 being the specific focus of this manual) Manufacturing Locations: Mulhouse, France; Ryton, UK (for UK market) 🏆 Awards & Recognition Recognitions European...