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Peugeot 406 1999-2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 406 Model Generation: First Generation (Type D9) Production Years Covered By Manual: 1999, 2000, 2001, 2002 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics seeking comprehensive service information. Competitive Analysis Value Proposition: An inexpensive way to keep a vehicle working properly by providing detailed repair and service information. Key Features Completeness: Complete official full factory service repair manual covering all styles of the Peugeot 406 from 1999-2002. Accessibility: Instant download available after payment, eliminating shipping delays and costs. 📋 Manual Details Coverage Areas Vehicle Range: Peugeot 406 (1999-2002) All Styles Page Count Estimated Page Count: Hundreds (specific number not provided, but implies comprehensive coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service And Repair: Comprehensive diagnostics, repair, and overhaul procedures for all applicable engines. Transmission Service And Repair: Detailed procedures for manual and automatic transmissions, including diagnostics and overhaul. Brake System: Diagnosis, repair, and maintenance of ABS, braking components, and hydraulic systems. Wiring Diagrams: Detailed electrical schematics for all vehicle systems. Electrical System: Troubleshooting and repair of all electrical components and circuits. Suspension: Repair and maintenance of front and rear suspension components, alignment procedures. Steering: Diagnosis and repair of power steering systems, steering rack, and linkage. Cooling System: Maintenance and repair of radiator, coolant, thermostat, and fan systems. Fuel Injection: Detailed information on fuel injection systems, components, and diagnostics. Fuel System: Service and repair of fuel pump, tank, lines, and injectors. Emission System: Information on emission controls, sensors, and catalytic converters. Heater And Air Conditioning: Diagnosis, service, and repair of HVAC systems. Engine Control System: ECU diagnostics, sensor data, and control strategies. Chassis And Body: Bodywork repair, structural integrity, and chassis components. Restraint System: Information on airbags, seatbelts, and related safety systems. Interior: Repair and servicing of interior components and trim. Differential And Drive: Service and repair of drivetrain components, including differentials. Axle: Diagnosis and repair of drive axles and associated components. Procedures Included General Maintenance: Scheduled maintenance tasks, fluid checks, and replacement intervals. Troubleshooting: Systematic diagnosis and resolution of common and complex problems. Periodic Lubrication: Specific lubrication points and recommended lubricants. Disassembly And Assembly: Step-by-step instructions for complete disassembly and reassembly of major components. Diagnostic Procedures: Guidance on identifying and resolving issues using diagnostic tools and techniques. Technical Depth Depth: Complete factory-level service and repair information, suitable for both DIY enthusiasts and professional mechanics. Illustration Quality: Hundreds of detailed photos, illustrations, and drawings to guide repair procedures. Instruction Format: Numbered, step-by-step instructions with detailed substeps, notes, cautions, and warnings. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully printable without restrictions, allowing for individual page or full manual printing. Binding Type Delivery Method: Digital Download Paper Type Media Type: Digital (can be printed on paper) Requirements Software Requirement: Adobe PDF Reader Operating System Compatibility: Windows and Mac compatible ⚙️ Engine Specifications Primary Engine Engine Variants: The manual covers various engine options available for the Peugeot 406 during this period, likely including petrol (e.g., XU7JP, XU10J4, EW10J4) and diesel (e.g., XUD7TE, HDi variants) engines. Specific engine displacements and configurations would be detailed within the manual. Performance Power And Torque: Detailed specifications for horsepower and torque output for each engine variant are covered, crucial for diagnostics and repair. Fuel System Injection Type: Information on multi-point fuel injection (MPI) and common rail direct injection (HDi) systems. Engine Management ECU Details: Details on Engine Control Units (ECUs), sensors, actuators, and diagnostic trouble codes (DTCs). 🔧 Transmission Standard Transmission Types: Covers both manual (e.g., BE series) and automatic transmissions (e.g., AL4). Optional Transmission Features: Details on clutch operation, gearbox overhaul, torque converter operation, and transmission fluid specifications. Fluid Specifications Fluid Type Manual: Likely requires API GL-4 or GL-5 specification gear oil, specific grades to be confirmed in manual. Fluid Type Automatic: Requires specific automatic transmission fluid (ATF), likely LT 71141 or equivalent. 📐 Dimensions Exterior Body Styles: Covers Sedan, Estate (Break/SW), and Coupe body styles of the Peugeot 406. 🛡️ Safety Features Ratings Euro Ncap Performance: Information pertaining to safety structures and passive safety systems relevant to its Euro NCAP rating (likely 4 stars for frontal impact). Active Features ABS And Esp: Detailed operation and repair procedures for Anti-lock Braking System (ABS) and potentially Electronic Stability Program (ESP) depending on trim level. Passive Features Airbag System: Comprehensive guidance on airbag deployment, sensors, and related system maintenance. 💡 Technology Features Infotainment Audio Systems: Covers repair and maintenance of factory fitted radio/cassette/CD players and speaker systems. Driver Assistance Cruise Control: Information on operation and servicing of cruise control systems. Comfort Features Electric Windows And Mirrors: Detailed procedures for diagnosing and repairing power window regulators, motors, and heated mirror systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or 1...
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Sku: 218136
Coleções: ALL Peugeot

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Peugeot 406 1999-2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
406
Model Generation:
First Generation (Type D9)
Production Years Covered By Manual:
1999, 2000, 2001, 2002
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics seeking comprehensive service information.
Competitive Analysis
Value Proposition:
An inexpensive way to keep a vehicle working properly by providing detailed repair and service information.
Key Features
Completeness:
Complete official full factory service repair manual covering all styles of the Peugeot 406 from 1999-2002.
Accessibility:
Instant download available after payment, eliminating shipping delays and costs.
📋 Manual Details
Coverage Areas
Vehicle Range:
Peugeot 406 (1999-2002) All Styles
Page Count
Estimated Page Count:
Hundreds (specific number not provided, but implies comprehensive coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service And Repair:
Comprehensive diagnostics, repair, and overhaul procedures for all applicable engines.
Transmission Service And Repair:
Detailed procedures for manual and automatic transmissions, including diagnostics and overhaul.
Brake System:
Diagnosis, repair, and maintenance of ABS, braking components, and hydraulic systems.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Electrical System:
Troubleshooting and repair of all electrical components and circuits.
Suspension:
Repair and maintenance of front and rear suspension components, alignment procedures.
Steering:
Diagnosis and repair of power steering systems, steering rack, and linkage.
Cooling System:
Maintenance and repair of radiator, coolant, thermostat, and fan systems.
Fuel Injection:
Detailed information on fuel injection systems, components, and diagnostics.
Fuel System:
Service and repair of fuel pump, tank, lines, and injectors.
Emission System:
Information on emission controls, sensors, and catalytic converters.
Heater And Air Conditioning:
Diagnosis, service, and repair of HVAC systems.
Engine Control System:
ECU diagnostics, sensor data, and control strategies.
Chassis And Body:
Bodywork repair, structural integrity, and chassis components.
Restraint System:
Information on airbags, seatbelts, and related safety systems.
Interior:
Repair and servicing of interior components and trim.
Differential And Drive:
Service and repair of drivetrain components, including differentials.
Axle:
Diagnosis and repair of drive axles and associated components.
Procedures Included
General Maintenance:
Scheduled maintenance tasks, fluid checks, and replacement intervals.
Troubleshooting:
Systematic diagnosis and resolution of common and complex problems.
Periodic Lubrication:
Specific lubrication points and recommended lubricants.
Disassembly And Assembly:
Step-by-step instructions for complete disassembly and reassembly of major components.
Diagnostic Procedures:
Guidance on identifying and resolving issues using diagnostic tools and techniques.
Technical Depth
Depth:
Complete factory-level service and repair information, suitable for both DIY enthusiasts and professional mechanics.
Illustration Quality:
Hundreds of detailed photos, illustrations, and drawings to guide repair procedures.
Instruction Format:
Numbered, step-by-step instructions with detailed substeps, notes, cautions, and warnings.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully printable without restrictions, allowing for individual page or full manual printing.
Binding Type
Delivery Method:
Digital Download
Paper Type
Media Type:
Digital (can be printed on paper)
Requirements
Software Requirement:
Adobe PDF Reader
Operating System Compatibility:
Windows and Mac compatible
⚙️ Engine Specifications
Primary Engine
Engine Variants:
The manual covers various engine options available for the Peugeot 406 during this period, likely including petrol (e.g., XU7JP, XU10J4, EW10J4) and diesel (e.g., XUD7TE, HDi variants) engines. Specific engine displacements and configurations would be detailed within the manual.
Performance
Power And Torque:
Detailed specifications for horsepower and torque output for each engine variant are covered, crucial for diagnostics and repair.
Fuel System
Injection Type:
Information on multi-point fuel injection (MPI) and common rail direct injection (HDi) systems.
Engine Management
ECU Details:
Details on Engine Control Units (ECUs), sensors, actuators, and diagnostic trouble codes (DTCs).
🔧 Transmission
Standard
Transmission Types:
Covers both manual (e.g., BE series) and automatic transmissions (e.g., AL4).
Optional
Transmission Features:
Details on clutch operation, gearbox overhaul, torque converter operation, and transmission fluid specifications.
Fluid Specifications
Fluid Type Manual:
Likely requires API GL-4 or GL-5 specification gear oil, specific grades to be confirmed in manual.
Fluid Type Automatic:
Requires specific automatic transmission fluid (ATF), likely LT 71141 or equivalent.
📐 Dimensions
Exterior
Body Styles:
Covers Sedan, Estate (Break/SW), and Coupe body styles of the Peugeot 406.
🛡️ Safety Features
Ratings
Euro Ncap Performance:
Information pertaining to safety structures and passive safety systems relevant to its Euro NCAP rating (likely 4 stars for frontal impact).
Active Features
ABS And Esp:
Detailed operation and repair procedures for Anti-lock Braking System (ABS) and potentially Electronic Stability Program (ESP) depending on trim level.
Passive Features
Airbag System:
Comprehensive guidance on airbag deployment, sensors, and related system maintenance.
💡 Technology Features
Infotainment
Audio Systems:
Covers repair and maintenance of factory fitted radio/cassette/CD players and speaker systems.
Driver Assistance
Cruise Control:
Information on operation and servicing of cruise control systems.
Comfort Features
Electric Windows And Mirrors:
Detailed procedures for diagnosing and repairing power window regulators, motors, and heated mirror systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or 1 year, depending on engine type and driving conditions. Specific intervals detailed in manual.
Fluid Specifications
Engine Oil Type:
Depends on engine: likely 5W-40, 10W-40, or 10W-30 synthetic or semi-synthetic oils meeting specific PSA approvals (e.g., B71 2294, B71 2296).
Coolant Type:
Extended life coolant (OAT) - typically blue or purple, meeting PSA standard B71 5110.
Brake Fluid Type:
DOT 4 or DOT 4+ brake fluid.
Known Issues
Common Wear Items:
Potential issues include suspension component wear (e.g., wishbone bushes, ball joints), EGR valve issues (diesel), electrical gremlins (especially with multiplexed systems), and catalytic converter failure.
Engine Specific Issues:
For HDi engines, injector seal leaks and glow plug issues can occur. For petrol engines, ignition coil failures are common.
📚 Vehicle History
Brand Heritage
Peugeot History Context:
The 406 is a key model in Peugeot's history, bridging executive car segments with a focus on comfort, ride quality, and stylish design.
Model Evolution
Facelift And Updates:
The 1999-2002 period corresponds to the major facelift ('Phase 2') of the first-generation 406, introducing revised styling and updated mechanicals.
Production
Manufacturing Locations:
Primarily manufactured at PSA Peugeot Citroën plants in France (e.g., Sochaux).
🏆 Awards & Recognition
Recognitions
Consumer Reviews:
While specific awards are not listed, the 406 was generally well-received by automotive journalists for its comfort and handling, often compared favorably to German rivals.
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