🏷️ Basic Information Identification Make: Peugeot Model: 504 Production Years Covered: 1968-1983 Product Type: Workshop Service Repair Manual Product Format: PDF 👋 Introduction Market Position Target Market: Owners of Peugeot 504s from 1968-1983 seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Inexpensive way to keep the vehicle working properly, empowers owners with comprehensive repair knowledge. Key Features Accessibility: Instant download, no shipping or waiting time. Instructional Style: Numbered instructions, bold figure numbers for easy illustration matching. Quality Assurance Repair Quality: Aids in improving repair quality through accurate understanding and correct procedures. 📋 Manual Details Coverage Areas Language: English Target Audience: Do-it-yourselfer and experienced mechanic Page Count Estimated Page Count: Comprehensive (specific count not provided, but implied to be extensive) Manual Type Type: Service and Repair Manual Format Delivery Method: Instant Download Printability: Full Printable Zoom Functionality: Zoom IN/OUT enabled Requirements Software Requirements: Adobe PDF Reader & WinZip Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, tuning, fuel system, cooling system, lubrication system, ignition system, exhaust system Transmission Systems: Manual and Automatic transmission overhaul, clutch, gearbox, final drive Chassis Systems: Suspension (front and rear), steering system, braking system (hydraulic, disc/drum specifics) Electrical Systems: Wiring diagrams, lighting, starting system, charging system, ignition, instruments, accessories Body And Trim: Body panel repair, interior components, exterior trim, glass replacement Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, tune-ups Repair Overhaul: Complete engine rebuild, transmission overhaul, brake caliper/cylinder repair, steering rack replacement Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Diagnosis: Fault finding for electrical and mechanical issues Technical Depth Depth Of Information: Detailed step-by-step instructions, complete disassembly and reassembly guidance Diagnostic Tools: Implied use of standard workshop tools and potentially specialized Peugeot tools Illustrations: Hundreds of photos and illustrations, enlarged inset diagrams for detailed part examination Wiring Diagrams: Included 📊 Manual Specifications File Format Format: PDF Print Quality Page Layout: Printable pages, allows for printing of specific sections or the entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options Implied: Multiple gasoline and diesel engine variants were offered across the production run (e.g., OHV, OHC petrol engines, XD Diesel engines). Performance Horsepower Torque Range: Varies significantly by engine variant and year (e.g., 1.5L, 1.8L, 2.0L, 2.1L Diesel). Specific figures require consulting the manual for individual engine types. Fuel System Fuel Delivery: Carburetor (Zenith, Solex, Weber) and Fuel Injection (Bosch K-Jetronic on later models) depending on engine variant. Ignition System Type: Contact breaker (points) and coil ignition, potentially electronic ignition on later models. Cooling System Type: Water-cooled, pressurized system with a radiator and fan. 🔧 Transmission Standard Manual Transmission: 4-speed and 5-speed manual transmissions were commonly fitted. Optional Automatic Transmission: Hydraulic automatic transmission (e.g., ZF or Peugeot-sourced) was an option on many models. Features Clutch Type: Single dry plate diaphragm clutch. Fluid Specifications Manual Gearbox Oil: Likely SAE 75W-90 or 80W-90 API GL-4 specification (requires confirmation in manual). Automatic Transmission Fluid: Likely Dexron II or equivalent (requires confirmation in manual). 📐 Dimensions Exterior Body Styles: Saloon (Berline), Estate (Break), Coupe, Convertible (Cabriolet), Pickup (less common). Wheelbase Length: Approximately 2740 mm (107.9 inches) for Saloon/Estate variants. Specific dimensions may vary slightly by body style and year. Weights Curb Weight Range: Approximately 1200-1400 kg (2645-3086 lbs) depending on body style and equipment. Gross Vehicle Weight: Varies by model, typically around 1700-1900 kg. 🛡️ Safety Features Ratings Crash Test History: Modern crash test data is limited for this era. However, the 504 was known for its robust construction for its time. Active Features Braking System: Front disc brakes and rear drum brakes were standard. Later models may have featured servo assistance. Passive Features Seatbelts: Front seat belts were standard, rear belts may have been optional or introduced later in production. Construction: Integral body-chassis construction for improved rigidity and safety. 💡 Technology Features Infotainment Audio System: Basic radio/cassette players were common, often single-DIN units. Speakers typically front-mounted. Driver Assistance ABS: Anti-lock Braking System (ABS) was not a standard feature and was rare, likely only on very late or specialized models. Power Steering: Power steering was an optional extra on many models, becoming more common in later years. Connectivity Connectivity Features: N/A (No modern connectivity features like Bluetooth or USB). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, depending on engine type and driving conditions (refer to manual for specifics). Spark Plug Replacement: Usually around 20,000-40,000 km, depending on plug type (refer to manual). Timing Belt Chain: Chain-driven engines generally do not have a replacement interval. Belt-driven engines (less common) would require replacement per manual recommendations. Fluid Specifications Engine Oil Type: SAE 20W-50 or 10W-40 is common for petrol engines, SAE 15W-40 for diesel...