This manual covers the 400 6x6 and Magnum 6x6 All-Terrain Vehicles (ATVs) produced between 1996 and 1998. These robust ATVs are engineered for demanding off-road use, offering exceptional utility and traction through their advanced 6x6 drive systems. Known for their reliability and workhorse capabilities, these models represent a significant achievement in ATV design, providing users with dependable performance for a variety of tasks and terrains. This comprehensive workshop service repair manual provides an extensive A-Z guide for maintaining and repairing your 6x6 ATV. It includes detailed instructions for all model and engine types, covering every aspect of the vehicle from engine overhaul and transmission service to suspension, brakes, electrical systems, and chassis components. Whether you are performing routine maintenance or complex repairs, this manual offers step-by-step procedures, diagnostic information, and technical specifications designed to empower owners and technicians alike, ensuring optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Polaris Model: 400 6x6 & Magnum 6x6 Product Type: Workshop Service Repair Manual Delivery Format: PDF Download Generation Covered Years: 1996, 1997, 1998 Codes Vehicle Category: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Value Proposition: Enables users to perform their own repairs and save significant costs, providing step-by-step instructions and pictures. Competitive Analysis Uniqueness: Provides comprehensive coverage for both Polaris 400 6x6 and Magnum 6x6 models across multiple critical years, making it a singular resource. Key Features Ease Of Use: Features easy-to-follow, step-by-step instructions with accompanying images. Accessibility: Instant email delivery after payment, usable on multiple devices, and printable. Guarantee Customer Satisfaction: Guaranteed 📋 Manual Details Coverage Areas General Coverage: All Model/Engine/Trim/Transmission Types Page Count Estimated Pages: Extensive (Specific count not provided, but described as 'Complete' and 'A-Z') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Complete Engine Overhaul, Tuning, Diagnostics, Component Replacement Transmission: Automatic Transmission Service, Repair, Adjustment, Fluid Specifications Drivetrain: 6x6 Drivetrain System, Shafts, Differentials, Hubs, Clutch System Suspension: Front and Rear Suspension Systems, Shocks, Bushings, A-Arms Brakes: Hydraulic Brake System, Calipers, Rotors, Lines, Master Cylinder, Bleeding Procedures Electrical: Ignition System, Charging System, Starter Motor, Lighting, Wiring Diagrams, Troubleshooting Fuel System: Carburetor Service, Fuel Pump, Fuel Lines, Tank Maintenance Cooling System: Radiator, Coolant Flow, Thermostat, Fan Operation Chassis And Frame: Frame Inspection, Component Mounting, Body Panels Steering: Steering Column, Tie Rods, Steering Knuckles, Adjustment Procedures Included Maintenance: Scheduled Maintenance, Lubrication, Filter Changes, Spark Plug Replacement Troubleshooting: Diagnostic Procedures for Common Problems, Error Code Interpretation Repair: Step-by-Step Repair Instructions for all Major Components Overhaul: Complete Engine and Transmission Rebuild Procedures Installation: Component Installation and Adjustment Guides Diagnostics: Detailed Diagnostic Flowcharts and Symptom Analysis Technical Depth Depth: Comprehensive (A-Z), suitable for both novice DIY mechanics and experienced technicians 📊 Manual Specifications File Format PDF Quality: High Quality, Printable Print Quality Printability: Print any page, chapter, or the whole manual Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Required Software: Adobe Reader (Free) Device Compatibility Compatibility: All PC & MAC Computers, Tablets, Smartphones ⚙️ Engine Specifications Primary Engine Engine Type: Polaris 2-stroke, liquid-cooled (Likely derived from the Polaris engine family of the era, specifics for each model variant expected within the manual) Displacement: Approx. 340cc to 400cc (Specifics would be detailed per model variant within the manual) Performance Horsepower: Estimated 28-35 HP (Typical for this class of ATV from the mid-to-late 90s) Torque: N/A (Specific figures vary by model and tuning, detailed in manual) Fuel System Carburetion: Mikuni Carburetor (Commonly used by Polaris, specific model number within manual) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Ignition Ignition Type: Electronic Ignition (CDI) Cooling System Cooling Method: Liquid Cooled 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Gearing: High and Low Range Gear Selection Features Drive System: Shaft Drive with 6x6 Engagement System Clutch System: Automatic Centrifugal Clutch System 📐 Dimensions Exterior Wheelbase: Variable by model, typically around 50-55 inches. Specifics in manual. Weights Dry Weight: Approx. 550-650 lbs. Specifics in manual. Towing Capacity: Typically around 1,500 lbs. Specifics in manual. Wheels And Tires Tire Size Front: Typically 25x8-12. Specifics in manual. Tire Size Rear: Typically 25x10-12. Specifics in manual. Wheel Bolt Pattern: Likely 4/137 or similar ATV standard. Specifics in manual. 🛡️ Safety Features Ratings Crash Test Data: N/A (ATVs generally not subjected to automotive-style crash testing). Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) with 6x6 engagement for traction. Passive Features Operator Safety: Emphasis on proper riding techniques, protective gear, and understanding of machine capabilities (covered in manual). 💡 Technology Features Infotainment Audio System: N/A (Basic instrument cluster only) Driver Assistance Traction Control: Advanced 6x6 drive system provides exceptional traction for varying terrain. Connectivity Bluetooth Usb: N/A Instrumentation Dashboard Features: Speedometer, Odometer, Fuel Gauge, Warning Lights (Engine, Oil, Battery). Specific gauge...