🏷️ Basic Information Identification Make: Polaris Model: Ranger Year: 2004 Vehicle Type: Utility Vehicle (UTV) 👋 Introduction Market Position Market Position: Essential tool for owners and technicians of the 2004 Polaris Ranger 425 and 500 series, providing factory-level repair and maintenance information. Key Features Key Features: Instant download, lifetime access, comprehensive coverage, detailed step-by-step procedures, troubleshooting guides, high-quality illustrations. 📋 Manual Details Coverage Models Covered: 2004 Polaris Ranger TM, 2004 Polaris Ranger 2x4, 2004 Polaris Ranger 4X4, 2004 Polaris Ranger 6X6 Format Manual Type: Factory Service Manual / Repair Manual Language: English Format: PDF Coverage Areas Coverage Summary: Complete vehicle repair, maintenance, and service procedures. Page Count Page Count: Not explicitly stated in product information, but factory service manuals are typically extensive, often several hundred pages. 📖 Manual Coverage Systems Systems Covered: General Information, Maintenance, Fuel System, Cooling System, Engine, Transmission, Clutching, Final Drive, Body and Frame, Steering and Suspension, Brakes, Electrical, Wiring Diagrams. Procedures Procedures Included: Removal and installation of components, troubleshooting, routine maintenance, detailed repair procedures. Technical Depth Technical Depth: Comprehensive, covering all aspects of repair from basic maintenance to in-depth component servicing. Troubleshooting Troubleshooting Sections: Dedicated troubleshooting sections for common problems and diagnostic procedures. 📊 Manual Specifications File Details File Format: PDF (Portable Document Format) Accessibility: Downloadable, no special software required. Searchability: PDF format allows for keyword searching of text content. Print Quality Illustrations: High-quality pictures, diagrams, and exploded parts views. Readability: Identical to a printed repair book, clear and easy to follow. ⚙️ Engine Specifications Primary Engine Engine 425Cc: 4-stroke, liquid-cooled, single-cylinder engine (specific model designation may vary, e.g., P-45). Engine 500Cc: 4-stroke, liquid-cooled, single-cylinder engine (specific model designation may vary, e.g., P-45 or similar Polaris engine architecture). Engine Details Engine Type: OHV (Overhead Valve) architecture is common for this era of Polaris single-cylinder engines. Performance Horsepower 425: Approximately 27-30 HP (estimate, specific dyno figures vary). Horsepower 500: Approximately 30-34 HP (estimate, specific dyno figures vary). Fuel System Fuel Delivery: Carbureted, likely a Mikuni or Keihin carburetor (specific model to be detailed in manual). Fuel Type: Unleaded gasoline (octane rating to be specified in manual). Cooling System Cooling Type: Liquid-cooled (radiator and fan assembly). Engine Internal Bore Stroke 425: Specific dimensions detailed in manual, but typical for 425cc single. Bore Stroke 500: Specific dimensions detailed in manual, but typical for 500cc single. Compression Ratio: To be specified in manual, likely around 9.0:1 to 10.5:1. Valvetrain: OHV (Overhead Valve) with 2 valves per cylinder (typical for this engine family). 🔧 Transmission Drive Type Drive System: Selectable 2WD/4WD, with 4WD shaft driven differentials (front and rear on 6x6). Transmission Type Transmission Type: Automatic Continuously Variable Transmission (CVT) with high/low range and reverse. Transmission Features Clutching System: Primary and secondary clutch system for CVT operation. Final Drive Final Drive Type: Shaft drive to differentials. 📐 Dimensions Exterior Length Approx: Varies by model, typically around 100-115 inches. Width Approx: Varies by model, typically around 50-60 inches. Height Approx: Varies by model, typically around 70-75 inches. Weights Curb Weight Approx: Varies by model, typically around 900-1100 lbs. Payload Capacity Approx: Typically around 400-500 lbs. Towing Capacity Approx: Typically around 1000-1500 lbs. 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes on all wheels. Passive Features Roll Over Protection: Integrated Roll-Over Protective Structure (ROPS) is standard. Seat Belts Seat Belt Type: Standard seat belts included. 💡 Technology Features Infotainment Infotainment System: Basic, focused on utility. Likely no integrated infotainment system beyond basic instrumentation. Driver Assistance Driver Assistance Features: No electronic driver assistance features typical of modern vehicles. Electrical System Electrical System Design: 12-volt electrical system with battery, alternator, starter, and ignition system. Detailed wiring diagrams are a key feature of the manual. Lighting Lighting System: Headlights, taillights, and brake lights as per UTV regulations of the time. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 100 hours or 6 months (refer to manual for precise intervals and oil type). Air Filter Maintenance: Inspect and clean/replace every 50 hours or as needed based on operating conditions (detailed in manual). Spark Plug Replacement: Recommended replacement every 100-200 hours or as per manual specifications. Fluid Specifications Engine Oil Type: SAE 0W-40 or 10W-40 synthetic oil recommended (specific viscosity and API rating to be confirmed in manual). Engine Oil Capacity: Approx. 1.7-2.0 liters (refer to manual for exact capacity and filter part number). Coolant Type: Ethylene glycol-based antifreeze, compatible with Polaris specifications (typically a 50/50 mix). Transmission Oil Type: Polaris specified CVT fluid or equivalent (manual will specify part number and type). Final Drive Oil Type: Gearcase lubricant, typically SAE 80W-90 GL-5 (refer to manual for specific type and capacity). Brake Fluid Type: DOT 3 or DOT 4 brake fluid (refer to manual for specific recommendation). Known Issues Known Issues General: Common issues for this era UTVs can include wear on CVT belt, water pump...