🏷️ Basic Information Identification Make: Polaris Model: Scrambler 400 Year: 1999 Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Target Audience: DIY mechanics, ATV enthusiasts, and owners of the 1999 Polaris Scrambler 400 seeking to perform maintenance and repairs. Competitive Analysis Value Proposition: Provides essential part identification for cost-effective home repairs, saving money compared to professional shops. Key Features Utility: Facilitates accurate part ordering and replacement, essential for maintaining vehicle longevity and performance. Ease Of Use: User-friendly PDF format with clear, organized sections and detailed diagrams. 📋 Manual Details Coverage Areas Covered Components: Full vehicle parts breakdown with exploded diagrams and part numbers. Page Count Number Of Pages: 59 Manual Type Type: Parts Manual / Catalog Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine And Fuel: Engine Mounting, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Carburetor, Oil Pump Drivetrain And Suspension: Front Drive, Front Tightener, Front Strut, CV Joint, Front Wheel, Rear Wheel Drive, Swing Arm/Shock Mounting, Gearcase, Drive Clutch, Driven Clutch, Clutch Cover Controls And Brakes: Controls - Throttle Assembly/Cable, Controls - Master Cylinder/Brake Line, Front Brake, Rear Brake, Gear Selector Chassis And Body: Front Cab, Rear Cab and Seat, Rear Rack Mounting, Decals, Front Rack and Bumper Mounting, Handlebar and Headlight Pod, A-Arm/Strut Mounting, Center Tightener Electrical: Electrical/Taillight, Magneto, Starting Motor Procedures Included Part Identification: Identification of all replacement parts with corresponding part numbers via exploded diagrams. Maintenance Assistance: Assists in identifying components for routine maintenance tasks such as oil changes, filter replacements, and inspections. Technical Depth Scope: Comprehensive parts catalog detailing every replaceable component for the 1999 Polaris Scrambler 400. 📊 Manual Specifications File Format Print Options: Print only needed pages, optimizing ink and paper usage. Print Quality Resolution: High-resolution PDF suitable for clear printing of diagrams and text. Binding Type Physical Format: N/A (Digital PDF Download) Paper Type Recommended Print Paper: Standard printer paper (8.5" x 11") for home printing. ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke, Liquid-Cooled Displacement: 398cc (approximate, specific details may be in linked service manuals) Performance Horsepower: Typically in the range of 30-35 HP (exact figures not specified in parts manual) Torque: Specific torque figures not provided in parts manual Fuel System Carburetor Type: Mikuni VM34SS (common for this model, verify specific part number in manual) Fuel Type: Unleaded Gasoline Lubrication Oil Type: 2-Cycle oil injector system, requires specific 2-stroke oil (refer to service manual for specific grades) Cooling System Cooling Method: Liquid-Cooled Engine Components Piston And Crankshaft Coverage: Detailed breakdown of piston, rings, connecting rod, and crankshaft components. Crankcase And Cylinder Coverage: Includes parts for the crankcase, cylinder bore, and associated seals/gaskets. Carburetor Parts: Specific part numbers for jets, needles, float bowls, and other carburetor internals. Starting System Starter Type: Recoil Starter and Electric Start System (components detailed) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with Automatic Drive System Optional Gear Selection: Low (L), High (H), Neutral (N), Reverse (R) (selector mechanism parts listed) Features Drive Clutch: Exploded view and part numbers for primary drive clutch components (sheaves, rollers, springs). Driven Clutch: Exploded view and part numbers for secondary driven clutch components (sheaves, weights, springs). Gearcase: Detailed parts listing for the rear gearcase, including gears, bearings, seals, and housing. Chain Drive: Parts for the final chain drive system, including sprockets and chain (if applicable). 📐 Dimensions Exterior Length: Specific dimensions not listed in parts manual, refer to owner's or service manual. Width: Specific dimensions not listed in parts manual, refer to owner's or service manual. Height: Specific dimensions not listed in parts manual, refer to owner's or service manual. Weights Dry Weight: Approximately 500 lbs (227 kg) (typical for this class, verify specific figure) Payload Capacity: Not specified in parts manual. Towing Capacity: Not specified in parts manual. Cargo Front Rack Capacity: Components for front rack mounting detailed. Rear Rack Capacity: Components for rear rack mounting detailed. 🛡️ Safety Features Ratings Atv Safety Standards: Manufactured to meet industry safety standards for ATVs of its era. Active Features Braking System: Hydraulic disc brakes front and rear (components, lines, master cylinders, calipers listed). Steering System: Robust steering post and linkage components detailed for precise control. Passive Features Frame Construction: Parts for the primary chassis and structural components. Lighting: Headlight and taillight components listed for visibility. 💡 Technology Features Infotainment Infotainment System: Not applicable to this model; designed for off-road performance. Driver Assistance Driver Assistance Features: None; basic mechanical controls and rider input. Connectivity Connectivity Features: None; mechanical operation. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to Polaris service manual for specific intervals; typically every 25-50 operating hours or annually. Air Filter Maintenance: Regular inspection and cleaning/replacement, especially in dusty conditions. Part numbers available. Spark Plug Replacement: Recommended replacement at regular intervals (refer to service manual) or when fouled. Spark plug...
Front Cab, Rear Cab and Seat, Rear Rack Mounting, Decals, Front Rack and Bumper Mounting, Handlebar and Headlight Pod, A-Arm/Strut Mounting, Center Tightener
Electrical:
Electrical/Taillight, Magneto, Starting Motor
Procedures Included
Part Identification:
Identification of all replacement parts with corresponding part numbers via exploded diagrams.
Maintenance Assistance:
Assists in identifying components for routine maintenance tasks such as oil changes, filter replacements, and inspections.
Technical Depth
Scope:
Comprehensive parts catalog detailing every replaceable component for the 1999 Polaris Scrambler 400.
📊 Manual Specifications
File Format
Print Options:
Print only needed pages, optimizing ink and paper usage.
Print Quality
Resolution:
High-resolution PDF suitable for clear printing of diagrams and text.
Binding Type
Physical Format:
N/A (Digital PDF Download)
Paper Type
Recommended Print Paper:
Standard printer paper (8.5" x 11") for home printing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke, Liquid-Cooled
Displacement:
398cc (approximate, specific details may be in linked service manuals)
Performance
Horsepower:
Typically in the range of 30-35 HP (exact figures not specified in parts manual)
Torque:
Specific torque figures not provided in parts manual
Fuel System
Carburetor Type:
Mikuni VM34SS (common for this model, verify specific part number in manual)
Fuel Type:
Unleaded Gasoline
Lubrication
Oil Type:
2-Cycle oil injector system, requires specific 2-stroke oil (refer to service manual for specific grades)
Cooling System
Cooling Method:
Liquid-Cooled
Engine Components
Piston And Crankshaft Coverage:
Detailed breakdown of piston, rings, connecting rod, and crankshaft components.
Crankcase And Cylinder Coverage:
Includes parts for the crankcase, cylinder bore, and associated seals/gaskets.
Carburetor Parts:
Specific part numbers for jets, needles, float bowls, and other carburetor internals.
Starting System
Starter Type:
Recoil Starter and Electric Start System (components detailed)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with Automatic Drive System
Optional
Gear Selection:
Low (L), High (H), Neutral (N), Reverse (R) (selector mechanism parts listed)
Features
Drive Clutch:
Exploded view and part numbers for primary drive clutch components (sheaves, rollers, springs).
Driven Clutch:
Exploded view and part numbers for secondary driven clutch components (sheaves, weights, springs).
Gearcase:
Detailed parts listing for the rear gearcase, including gears, bearings, seals, and housing.
Chain Drive:
Parts for the final chain drive system, including sprockets and chain (if applicable).
📐 Dimensions
Exterior
Length:
Specific dimensions not listed in parts manual, refer to owner's or service manual.
Width:
Specific dimensions not listed in parts manual, refer to owner's or service manual.
Height:
Specific dimensions not listed in parts manual, refer to owner's or service manual.
Weights
Dry Weight:
Approximately 500 lbs (227 kg) (typical for this class, verify specific figure)
Payload Capacity:
Not specified in parts manual.
Towing Capacity:
Not specified in parts manual.
Cargo
Front Rack Capacity:
Components for front rack mounting detailed.
Rear Rack Capacity:
Components for rear rack mounting detailed.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Manufactured to meet industry safety standards for ATVs of its era.
Active Features
Braking System:
Hydraulic disc brakes front and rear (components, lines, master cylinders, calipers listed).
Steering System:
Robust steering post and linkage components detailed for precise control.
Passive Features
Frame Construction:
Parts for the primary chassis and structural components.
Lighting:
Headlight and taillight components listed for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable to this model; designed for off-road performance.
Driver Assistance
Driver Assistance Features:
None; basic mechanical controls and rider input.
Connectivity
Connectivity Features:
None; mechanical operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to Polaris service manual for specific intervals; typically every 25-50 operating hours or annually.
Air Filter Maintenance:
Regular inspection and cleaning/replacement, especially in dusty conditions. Part numbers available.
Spark Plug Replacement:
Recommended replacement at regular intervals (refer to service manual) or when fouled. Spark plug part numbers are critical.
Fluid Specifications
Engine Oil Type:
This is a 2-stroke, oil-injected engine. Requires specific 2-stroke synthetic or semi-synthetic oil formulated for liquid-cooled engines. Refer to service manual for exact grade and API service classification.
Gearcase Oil Type:
Hypoid gear oil, SAE 80W-90 is commonly recommended. Capacity and specific API rating from service manual.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water. Typically a 50/50 mix. Refer to service manual for specific type and capacity.
Known Issues
Drive Belt Wear:
CVT drive belts can wear over time and require replacement. Part numbers available.
Carburetor Cleaning:
Carburetors may require periodic cleaning or adjustment due to fuel quality or usage. Parts for rebuild are in the manual.
Suspension Component Wear:
Ball joints, tie rods, and bushings in the suspension and steering can wear, requiring replacement. Components are detailed.
Part Numbers
Part Number Index:
Includes a comprehensive index of all part numbers for easy ordering and identification.
📚 Vehicle History
Brand Heritage
Polariss Atv History:
Polaris has a long-standing reputation for producing reliable and capable ATVs since the 1980s.
Model Evolution
Scrambler Line:
The Scrambler line is known for its sport-oriented performance and all-terrain capabilities.
Production
Manufacturing Location:
Polaris ATVs are primarily manufactured in the United States.
Model Year Context:
The 1999 model year represents a mature iteration of Polaris's sport ATV offerings.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 1999 Polaris Scrambler 400 are not detailed in the parts manual.
Ratings
Consumer Reviews:
Polaris ATVs of this era generally received positive reviews for performance and handling.
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