Basic Information Identification Make: Polaris Model: Sportsman 500 HO / EFI / X2 / Touring Model Variant: 500 HO, 500 EFI, X2 500 EFI, Touring 500 EFI Codes Product Sku: Not Specified Introduction Market Position Vehicle Segment: Utility All-Terrain Vehicle (ATV) Target Audience: Off-road enthusiasts, hunters, farmers, recreational riders Competitive Analysis Key Competitors: Honda Foreman/Rancher, Yamaha Grizzly, Kawasaki Brute Force Key Features Powertrain Options: 500cc SOHC engine with Electronic Fuel Injection (EFI) or carburetion (HO models), Automatic PVT (Polaris Variable Transmission) with On-Demand All-Wheel Drive (AWD) Suspension Features: Independent front and rear suspension, often with adjustable shocks Utility Features: Cargo racks, towing capacity, two-up seating (X2 models) Manual Details Coverage Areas Applicable Years: 2009, 2010 Covered Models: Sportsman 500 HO, Sportsman 500 EFI, Sportsman X2 500 EFI, Sportsman Touring 500 EFI Page Count Page Count: 386 Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine System: Complete engine overhaul, diagnostics, tuning, fuel injection system (EFI), ignition system, lubrication, cooling system Transmission System: CVT (Continuously Variable Transmission) operation, maintenance, clutch service, drive belt inspection and replacement Drivetrain System: All-Wheel Drive (AWD) system, automatic 4WD engagement, differential service, driveshafts, wheel hubs Suspension System: Front and rear suspension components, shocks, A-arms, bushings, wheel bearings, alignment specifications Braking System: Hydraulic disc brakes (front and rear), brake pad replacement, caliper service, fluid bleeding, master cylinder Electrical System: Wiring diagrams, battery, starter, alternator/stator, lighting system, gauges, EFI control module (ECU), sensor diagnostics Fuel System: Fuel pump, fuel injectors, fuel filter, fuel tank, EFI pressure testing, throttle body Exhaust System: Muffler, exhaust pipe, heat shields, gasket replacement Cooling System: Radiator, cooling fan, coolant hoses, thermostat, coolant type and capacity Body And Frame: Frame inspection, body panel removal and installation, plastics, seats, racks, bumpers Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points, valve clearance checks Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, error code interpretation (if applicable to EFI) Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation Overhaul Procedures: Detailed procedures for engine and transmission complete rebuilds Adjustment Procedures: Carburetor adjustments (for HO models), throttle cable adjustment, parking brake adjustment Wiring Repair: Locating faults, splicing wires, connector repair, harness modification (with diagrams) Technical Depth Depth Of Coverage: Comprehensive factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts Diagnostic Tools: Information on required special tools, torque specifications, and diagnostic procedures Schematics Included: Detailed electrical and hydraulic schematics Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Likely searchable text within PDF (dependent on original scan quality) Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, single-cylinder Displacement: 499cc Bore X Stroke: 92 mm x 75 mm (typical for 500cc SOHC) Compression Ratio: 10.4:1 (typical) Cooling System: Liquid-cooled Performance Horsepower: Approx. 39 HP (varies slightly by model year and tuning) Torque: Approx. 29 lb-ft (varies slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) or Carbureted (depending on specific sub-model designation, e.g., HO) Fuel Type: Unleaded gasoline, 87 octane minimum Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) with electronic timing Lubrication Oil Type: SAE 0W-40 Synthetic (Polaris Brand Recommended) or equivalent API SG/SH/SJ rated oil Oil Capacity: Approx. 2.1 US quarts (2.0 liters) with filter change Transmission Standard Transmission Type: Automatic Polaris Variable Transmission (PVT) with Engine Braking Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Features Drive System: On-Demand All-Wheel Drive (AWD) with Automatic 4WD Engagement Belt Type: OEM Recommended CVT Belt (e.g., Polaris P/N 3211090 for many 500 models) Fluid Specifications Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant or equivalent (typically SAE 80W-90) Fluid Capacities Transmission Fluid Capacity: Approx. 0.75 US quarts (0.71 liters) Dimensions Exterior Length: Approx. 83-85 inches (211-216 cm) depending on model variant Width: Approx. 48 inches (122 cm) Height: Approx. 47-50 inches (119-127 cm) depending on model variant Wheelbase: Approx. 50-52 inches (127-132 cm) depending on model variant Weights Dry Weight: Approx. 650-700 lbs (295-318 kg) depending on model variant Towing Capacity: 1500 lbs (680 kg) Payload Capacity: Approx. 250 lbs (113 kg) for rear rack Cargo Cargo Rack Capacity: 100 lbs front / 200 lbs rear (typical) Safety Features Ratings Atv Safety Standards: Compliant with ANSI/SVIA standards Active Features Braking System: Hydraulic disc brakes front and rear AWD Engagement: On-Demand All-Wheel Drive for enhanced traction Passive Features Ergonomics: Handlebar design for rider control, comfortable seating position Lighting: Dual headlights, taillight/brake light Technology Features Infotainment Instrument Cluster: Digital instrument cluster with speedometer, tachometer, odometer, trip meter, hour meter, fuel gauge, AWD indicator, high/low gear indicator Driver Assistance AWD System: On-Demand AWD automatically engages front wheels when...