The Polaris Sportsman 800 EFi Touring is a premium two-up recreational All-Terrain Vehicle (ATV) designed for off-road enthusiasts who prioritize comfort, power, and the ability to carry a passenger on extended rides. Covering the 2008 and 2009 model years, this ATV is equipped with a potent 795cc liquid-cooled, 4-stroke SOHC twin-cylinder engine featuring Electronic Fuel Injection (EFI) for reliable performance. Its engineering is characterized by an Independent Front and Rear Suspension (IRS) for superior ride quality, an automatic Variable Transmission (PVT) with High/Low range and reverse, and On-Demand True All-Wheel Drive (AWD) for exceptional traction. The 2-up seating configuration, complete with passenger floorboards and a backrest, enhances rider and passenger comfort, making it ideal for exploring challenging terrain or undertaking longer journeys. This comprehensive Workshop Service Repair Manual provides essential information for maintaining and repairing your Polaris Sportsman 800 EFi Touring. It covers all critical systems in detail, including the engine, fuel system, ignition, cooling, transmission, suspension, brakes, steering, and electrical systems. The manual offers step-by-step procedures for scheduled maintenance, troubleshooting common and complex issues, component repair, rebuilds, and adjustments. With high-resolution images, clear diagrams, and searchable text, this English-language manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, reliability, and longevity of their ATV. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 EFi Touring Model Variant: Touring Model Years Covered: 2008, 2009 Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Identifier: 800 EFi (Electronic Fuel Injection) 👋 Introduction Market Position Segment: Premium 2-up recreational ATV Target Audience: Off-road enthusiasts seeking comfort, power, and the ability to carry a passenger for extended rides. Competitive Analysis Competitors: Can-Am Outlander MAX, Arctic Cat Prowler XT, Yamaha Grizzly 700 (though Grizzly is typically 1-up, touring variants exist). Key Features Engine: Powerful 800cc V-twin, liquid-cooled, 4-stroke, SOHC, EFI Seating: 2-up seating configuration with passenger backrest and floorboards Suspension: Independent Front and Rear Suspension (IRS) for superior ride quality Transmission: Automatic PVT (Polaris Variable Transmission) with High/Low range and reverse 4Wd: On-Demand True All-Wheel Drive (AWD) 📋 Manual Details Coverage Areas Language: English Format: Downloadable PDF Coverage Scope: Complete Workshop Service Repair Page Count Estimated Pages: Extensive (typically 500+ pages for comprehensive ATV manuals) Manual Type Type: Workshop Service Repair Manual 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, diagnostics, troubleshooting, and overhaul of the 800cc EFi engine. Fuel System: EFI system components, fuel pump, injectors, throttle body, sensors, ECU diagnostics, and tuning. Ignition System: Spark plugs, ignition coils, CDI unit, troubleshooting ignition faults. Cooling System: Radiator, fan, coolant, thermostat, water pump, maintenance and repair. Transmission Drivetrain: PVT (Polaris Variable Transmission) system (clutch operation, belt replacement), final drive, driveshafts, differentials, and CV joints. Suspension: Front and rear suspension components, shocks, springs, A-arms, bushings, alignment, and adjustments. Brakes: Hydraulic brake system, master cylinders, calipers, brake lines, pads, rotors, bleeding procedures, and parking brake. Steering System: Handlebar assembly, steering post, tie rods, steering mechanism, and potential for EPS (Electronic Power Steering) system coverage if equipped. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting, wiring diagrams, fuses, relays, and diagnostic codes. Chassis Frame: Frame inspection, component mounting, and general chassis integrity. Bodywork Plastics: Body panel removal, installation, and care. Procedures Included Maintenance: Scheduled maintenance tasks, lubrication points, filter changes, fluid checks, and adjustments. Troubleshooting: Systematic diagnostic procedures for common and complex issues, including error code interpretation. Repair: Step-by-step instructions for component removal, repair, replacement, and reassembly. Rebuilds: Complete engine and transmission overhaul procedures. Adjustments: Carburetor (if applicable, though EFi is specified), throttle cable, clutch, and suspension adjustments. Technical Depth Depth: Comprehensive, covering everything from basic user maintenance to full mechanical and electrical diagnostics and repairs. Diagnostic Tools: Information on using diagnostic tools or reading diagnostic trouble codes (DTCs) for the EFi system. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for on-site workshop use. Print Quality Quality: High-resolution images, diagrams, and clear text. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-Cooled, 4-Stroke, SOHC Twin Cylinder Displacement: 795cc Bore X Stroke: 90 mm x 62.5 mm (Typical for this engine family) Horsepower: Approximately 55-60 HP (Varies slightly by specific tuning) Torque: Approximately 45-50 lb-ft (Varies slightly by specific tuning) Performance Compression Ratio: 9.5:1 (Typical) Top Speed: Governed and varies, typically around 60-65 mph (100-105 km/h) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91 Octane Recommended) Fuel Tank Capacity: 5.25 US gal (19.9 L) 🔧 Transmission Standard Type: Automatic Polaris Variable Transmission (PVT) Gear Selection: Park, Reverse, Neutral, Low, High Drive System: Shaft Drive with On-Demand True All-Wheel Drive (AWD) Optional Type: N/A (PVT is standard) Features Clutch: Primary and Secondary Clutch System Transmission Fluid: Polaris AGL Synthetic Gearcase Lubricant (or equivalent meeting specifications) 📐...