The Polaris Sportsman Touring 500 H.O. is a premium utility All-Terrain Vehicle (ATV) designed for recreational riders, hunters, farmers, and outdoor enthusiasts. Produced for the 2012 and 2013 model years, this ATV is engineered for capability and comfort, featuring ergonomic seating for both rider and passenger, substantial cargo capacity, and a comfortable suspension system. Its robust 499cc liquid-cooled engine delivers ample power for various terrains and towing needs, complemented by an On-Demand True All-Wheel Drive (AWD) system for superior traction. The Sportsman line, a cornerstone of offerings, is recognized for its balance of performance, comfort, and utility, making the Sportsman Touring 500 H.O. a reliable choice for demanding outdoor activities. This comprehensive workshop service repair manual provides detailed guidance for the complete service, repair, and maintenance of the Polaris Sportsman Touring 500 H.O. Covering over 500 pages, it encompasses all essential systems, including engine mechanicals, fuel, cooling, ignition, and exhaust systems, as well as transmission, drivetrain, suspension, steering, braking, and electrical systems. The manual includes step-by-step troubleshooting procedures, diagnostic information, scheduled maintenance tasks, and critical technical specifications, such as torque values and fluid requirements. This resource is an invaluable tool for owners, mechanics, and technicians to ensure the proper upkeep, efficient operation, and longevity of their ATV. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 H.O. Vehicle Type: All-Terrain Vehicle (ATV) Model Years Covered: 2012, 2013 Codes Vin Prefix: 18W 👋 Introduction Market Position Market Segment: Premium Utility ATV Target User: Recreational riders, hunters, farmers, and outdoor enthusiasts requiring a capable and comfortable touring ATV Competitive Analysis Key Competitors: Yamaha Grizzly, Can-Am Outlander, Arctic Cat TRV Key Features Touring Capability: Ergonomic seating for rider and passenger, ample cargo capacity, comfortable suspension Engine Power: Strong 499cc liquid-cooled engine providing ample power for various terrains and towing 4Wd System: On-Demand True All-Wheel Drive (AWD) for superior traction 📋 Manual Details Coverage Areas Primary Coverage: Complete Service, Repair, and Workshop Procedures Secondary Coverage: Troubleshooting, Diagnostics, Maintenance, Parts Identification, Specifications Page Count Estimated Page Count: 500+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, piston, crankshaft, camshaft, valve train, timing Engine Fuel System: Fuel pump, injectors, throttle body, fuel filter, fuel tank, fuel pressure regulator Engine Cooling System: Radiator, fan, water pump, thermostat, coolant hoses, coolant specifications Engine Ignition System: Spark plugs, ignition coils, CDI unit, timing specifications Engine Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable) Transmission Drivetrain: PVT (Polaris Variable Transmission) belt, clutches, gearcase, differential, driveshafts, CV joints Suspension Steering: Front and rear suspension components, shocks, springs, bushings, steering column, tie rods, ball joints Braking System: Hydraulic disc brakes (front and rear), brake calipers, master cylinder, brake lines, brake fluid specifications Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting, wiring diagrams, fuses, relays Body Chassis: Frame, body panels, racks, seat, fenders, plastics, fasteners Cooling Fan Operation: Cooling fan switch and relay operation Instrumentation Controls: Speedometer, odometer, fuel gauge, warning lights, handlebar controls Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug checks, belt inspections, lubrication points Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues Engine Rebuild: Complete engine disassembly, inspection, repair, and reassembly procedures Transmission Repair: PVT belt replacement, clutch service, gearcase maintenance Brake Service: Brake pad replacement, caliper service, bleeding procedure Electrical Diagnostics: Wiring harness checks, component testing, charging system diagnosis Suspension Alignment: Steering alignment, suspension component replacement Bodywork Repair: Panel removal and installation, plastic repair Wiring Diagrams: Detailed electrical schematics for all systems Torque Specifications: All critical fastener torque values Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission overhaul) 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High (suitable for viewing detailed diagrams) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Liquid-Cooled, SOHC, Single Cylinder Displacement: 499 cc (30.4 cu. in.) Bore X Stroke: 92.0 mm x 76.0 mm (3.62 in x 2.99 in) Compression Ratio: 10.2:1 Fuel Delivery: Electronic Fuel Injection (EFI) Performance Horsepower: Approximately 30-32 HP (estimated, specific rating may vary) Torque: Approximately 32-34 lb-ft (estimated, specific rating may vary) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 4.0 gal (15.1 L) 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) with Engine Braking Gear Selection: H, L, N, R, P (High, Low, Neutral, Reverse, Park) Drive System: Shaft Drive Drivetrain Engagement: On-Demand True All-Wheel Drive (AWD) Features Engine Braking: Standard feature for controlled descents 📐 Dimensions Exterior Length: 83 in (210.8 cm) Width: 46 in (116.8 cm) Height: 47.2 in (119.9 cm) Wheelbase: 56 in (142.2 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90...