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POLARIS SPORTSMAN TOURING 800 EFI Service Repair Workshop Manual 2009-2010

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Model Variant: Touring Engine Type: EFI (Electronic Fuel Injection) Years Covered: 2009, 2010 Codes Chassis Code: Not specified in product data, typically found in manual VIN section Engine Code: Not specified in product data, typically found in manual engine section 👋 Introduction Market Position Market Segment: High-performance All-Terrain Vehicle (ATV) with touring capabilities. Target Audience: Enthusiasts and owners seeking detailed repair and maintenance information for their Polaris Sportsman Touring 800 EFI. Competitive Analysis Competitors: Can-Am Outlander MAX, Arctic Cat Thundercat, Yamaha Grizzly Key Features Vehicle Key Features Vehicle: Powerful 800cc V-twin engine, independent rear suspension (IRS), electronic power steering (EPS) on some trims, on-demand AWD, comfortable seating for two. Key Features Manual Key Features Manual: Comprehensive coverage, model-specific accuracy, professional technician content, digital accessibility. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Specificity: Vehicle/Model Specific Technician Level: Dealership Technician Level Page Count Page Count Estimated: Likely 500+ pages (typical for a comprehensive service manual of this era and complexity) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission, Drivetrain (AWD/2WD operation) Chassis: Suspension (Front & Rear), Steering System, Brakes (Hydraulic System, Calipers, Rotors, Pads), Wheels & Tires Electrical: Battery, Charging System (Stator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Lighting System, Ignition Switches, Instrumentation, EFI Control Module (ECU), Wiring Diagrams, Sensors Body And Frame: Frame, Body Panels, Seat, Rack Systems, Fairings, Handlebars, Controls Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Lubrication Points, Valve Adjustments (if applicable), Brake Fluid Flush, Coolant Flush Repair: Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement, Fuel System Servicing, Steering Column Repair Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting, DTC (Diagnostic Trouble Code) Interpretation and Resolution Diagnostics: EFI System Diagnostics, Sensor Testing, Electrical Circuit Testing, Mechanical Component Testing Technical Depth Technical Depth: Comprehensive (from basic fluid checks to full engine/transmission disassembly and rebuild) Diagnostic Tools: Information likely includes specifications for factory diagnostic tools or procedures for testing components with multimeters and specialized gauges. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text content for efficient information retrieval. Print Quality Print Quality: High-resolution graphics and clear text, suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Make: Polaris Engine Configuration: V-twin, 4-stroke, SOHC Displacement: 799cc (approximately) Bore X Stroke: Refer to manual for precise specifications (typically around 90mm x 62.5mm) Compression Ratio: Refer to manual for precise specifications (likely in the 9.0:1 to 10.5:1 range) Performance Horsepower Estimated: 55-60 HP (estimated, peak output varies slightly by year/tune) Torque Estimated: 50-55 ft-lbs (estimated, peak output varies slightly by year/tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded gasoline Fuel Octane Rating: 91 AKI (or higher recommended) Cooling System Cooling Method: Liquid-cooled Coolant Type: Ethylene glycol-based antifreeze (refer to manual for specific Polaris P/N or equivalent) Lubrication Oil Type: SAE 5W-50 Synthetic (Polaris recommends specific lubricants, refer to manual for part numbers and API ratings) Oil Capacity Engine: Refer to manual for precise capacity with filter change (typically around 2.5 - 3.0 quarts) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Transmission Drive: Shaft Drive with On-Demand All-Wheel Drive (AWD) and 2WD Features Gear Reduction: Primary and Secondary Clutch Gear Reduction (details in manual) Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant (or equivalent, refer to manual for specific P/N) Transmission Fluid Capacity: Refer to manual for precise capacity. 📐 Dimensions Exterior Length Overall: Approx. 85 inches (refer to manual for exact figure) Width Overall: Approx. 49 inches (refer to manual for exact figure) Height Overall: Approx. 50 inches (refer to manual for exact figure) Wheelbase: Approx. 56 inches (refer to manual for exact figure) Weights Dry Weight: Approx. 670 lbs (refer to manual for exact figure) Ground Clearance: Approx. 11.25 inches (refer to manual for exact figure) Towing Capacity: Refer to manual for specific capacity (typically around 1500 lbs) Rack Capacity Front: Refer to manual for specific capacity (typically around 100 lbs) Rack Capacity Rear: Refer to manual for specific capacity (typically around 200 lbs) 🛡️ Safety Features Ratings Safety Ratings: ATV safety ratings are not standardized like passenger vehicles; refer to manual for manufacturer warnings and recommended safety practices. Active Features Braking System: Hydraulic disc brakes front and rear Engine Braking: Integrated engine braking via CVT (typically) Passive Features Lighting: Dual 50W headlights, LED brake/taillight Seatbelts: Not equipped standard (Operator must wear approved helmet and appropriate protective gear) Rollover Protection: Not equipped standard (Roll cage not standard on this model) 💡 Technology Features Infotainment...
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Tipo: Atv
Fabricante:
Sku: 38342
Coleções: ALL ATV Powersports

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POLARIS SPORTSMAN TOURING 800 EFI Service Repair Workshop Manual 2009-2010
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman Touring 800 EFI
Model Variant:
Touring
Engine Type:
EFI (Electronic Fuel Injection)
Years Covered:
2009, 2010
Codes
Chassis Code:
Not specified in product data, typically found in manual VIN section
Engine Code:
Not specified in product data, typically found in manual engine section
👋 Introduction
Market Position
Market Segment:
High-performance All-Terrain Vehicle (ATV) with touring capabilities.
Target Audience:
Enthusiasts and owners seeking detailed repair and maintenance information for their Polaris Sportsman Touring 800 EFI.
Competitive Analysis
Competitors:
Can-Am Outlander MAX, Arctic Cat Thundercat, Yamaha Grizzly
Key Features Vehicle
Key Features Vehicle:
Powerful 800cc V-twin engine, independent rear suspension (IRS), electronic power steering (EPS) on some trims, on-demand AWD, comfortable seating for two.
Key Features Manual
Key Features Manual:
Comprehensive coverage, model-specific accuracy, professional technician content, digital accessibility.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Specificity:
Vehicle/Model Specific
Technician Level:
Dealership Technician Level
Page Count
Page Count Estimated:
Likely 500+ pages (typical for a comprehensive service manual of this era and complexity)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission, Drivetrain (AWD/2WD operation)
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Hydraulic System, Calipers, Rotors, Pads), Wheels & Tires
Electrical:
Battery, Charging System (Stator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Lighting System, Ignition Switches, Instrumentation, EFI Control Module (ECU), Wiring Diagrams, Sensors
Body And Frame:
Frame, Body Panels, Seat, Rack Systems, Fairings, Handlebars, Controls
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Lubrication Points, Valve Adjustments (if applicable), Brake Fluid Flush, Coolant Flush
Repair:
Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement, Fuel System Servicing, Steering Column Repair
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting, DTC (Diagnostic Trouble Code) Interpretation and Resolution
Diagnostics:
EFI System Diagnostics, Sensor Testing, Electrical Circuit Testing, Mechanical Component Testing
Technical Depth
Technical Depth:
Comprehensive (from basic fluid checks to full engine/transmission disassembly and rebuild)
Diagnostic Tools:
Information likely includes specifications for factory diagnostic tools or procedures for testing components with multimeters and specialized gauges.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text content for efficient information retrieval.
Print Quality
Print Quality:
High-resolution graphics and clear text, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Make:
Polaris
Engine Configuration:
V-twin, 4-stroke, SOHC
Displacement:
799cc (approximately)
Bore X Stroke:
Refer to manual for precise specifications (typically around 90mm x 62.5mm)
Compression Ratio:
Refer to manual for precise specifications (likely in the 9.0:1 to 10.5:1 range)
Performance
Horsepower Estimated:
55-60 HP (estimated, peak output varies slightly by year/tune)
Torque Estimated:
50-55 ft-lbs (estimated, peak output varies slightly by year/tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body
Fuel Type:
Unleaded gasoline
Fuel Octane Rating:
91 AKI (or higher recommended)
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
Ethylene glycol-based antifreeze (refer to manual for specific Polaris P/N or equivalent)
Lubrication
Oil Type:
SAE 5W-50 Synthetic (Polaris recommends specific lubricants, refer to manual for part numbers and API ratings)
Oil Capacity Engine:
Refer to manual for precise capacity with filter change (typically around 2.5 - 3.0 quarts)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Transmission Drive:
Shaft Drive with On-Demand All-Wheel Drive (AWD) and 2WD
Features
Gear Reduction:
Primary and Secondary Clutch Gear Reduction (details in manual)
Transmission Fluid Type:
Polaris AGL Synthetic Gearcase Lubricant (or equivalent, refer to manual for specific P/N)
Transmission Fluid Capacity:
Refer to manual for precise capacity.
📐 Dimensions
Exterior
Length Overall:
Approx. 85 inches (refer to manual for exact figure)
Width Overall:
Approx. 49 inches (refer to manual for exact figure)
Height Overall:
Approx. 50 inches (refer to manual for exact figure)
Wheelbase:
Approx. 56 inches (refer to manual for exact figure)
Weights
Dry Weight:
Approx. 670 lbs (refer to manual for exact figure)
Ground Clearance:
Approx. 11.25 inches (refer to manual for exact figure)
Towing Capacity:
Refer to manual for specific capacity (typically around 1500 lbs)
Rack Capacity Front:
Refer to manual for specific capacity (typically around 100 lbs)
Rack Capacity Rear:
Refer to manual for specific capacity (typically around 200 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
ATV safety ratings are not standardized like passenger vehicles; refer to manual for manufacturer warnings and recommended safety practices.
Active Features
Braking System:
Hydraulic disc brakes front and rear
Engine Braking:
Integrated engine braking via CVT (typically)
Passive Features
Lighting:
Dual 50W headlights, LED brake/taillight
Seatbelts:
Not equipped standard (Operator must wear approved helmet and appropriate protective gear)
Rollover Protection:
Not equipped standard (Roll cage not standard on this model)
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation cluster: speedometer, odometer, trip meter, fuel gauge, tachometer, gear indicator (P-R-N-H-L). No complex infotainment system.
Driver Assistance
Electronic Power Steering:
Available on certain trims (e.g., LE models), significantly reduces steering effort.
All Wheel Drive System:
On-Demand All-Wheel Drive (AWD) engages automatically when rear wheels slip.
Connectivity
Connectivity Features:
Limited to basic accessory power outlets (12V). No Bluetooth or smartphone integration.
Efi System
Efi Components:
Includes throttle body, fuel injectors, fuel pump, engine control module (ECM/ECU), various sensors (e.g., throttle position sensor, manifold absolute pressure sensor, coolant temperature sensor).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for precise interval (typically 100 hours or 12 months)
Air Filter Cleaning:
Refer to manual for precise interval (often requires inspection/cleaning every 25-50 hours or annually)
Spark Plug Replacement:
Refer to manual for precise interval (typically 100-200 hours or annually)
Brake Fluid Flush:
Refer to manual for precise interval (often recommended every 1-2 years)
Coolant Flush:
Refer to manual for precise interval (often recommended every 2-3 years)
Fluid Specifications
Engine Oil Specification:
SAE 5W-50 Synthetic (Polaris PS-4)
Gearcase Oil Specification:
Polaris AGL Synthetic Gearcase Lubricant
Coolant Specification:
Ethylene Glycol based (e.g., Polaris Premium Pre-Mix)
Known Issues
Common Issues:
CVT belt wear and failure (especially under heavy load or improper adjustment), potential for starter solenoid issues, water pump seal leaks (common on liquid-cooled engines of this era), occasional EFI sensor failures (e.g., TPS, MAP).
Preventative Maintenance Focus:
Regular CVT inspection and belt replacement, proper engine cooling system maintenance, clean air intake are crucial.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Polaris Industries is a long-standing American manufacturer of powersports vehicles, known for innovation and off-road capability.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris' flagship ATV series, known for its comfort, utility, and performance. The Touring models are specifically designed for two-up riding.
Production
Production Period:
The 800cc engine platform was prominent in Polaris ATVs during the late 2000s and early 2010s.
🏆 Awards & Recognition
Recognitions
Atv Awards:
While specific awards for the 2009-2010 Sportsman Touring 800 EFI may not be individually documented, the Sportsman line consistently receives positive reviews for its utility, comfort, and performance in Powersports magazines and industry publications.
Ratings
Consumer Ratings:
Owner feedback generally praises the power and comfort of the 800cc engine and touring configuration, while noting typical ATV maintenance requirements.
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