The Polaris Sportsman XP Touring 850 is a premium All-Terrain Vehicle (ATV) designed for both recreational and utility touring, offering a powerful 850cc ProStar V-Twin engine and comfortable 2-up seating with integrated passenger handrails. Its engineering prioritizes a superior ride quality through long-travel, rolled Independent Rear Suspension (IRS) and exceptional traction with its On-Demand, True All-Wheel Drive (AWD) system. Known for its robust build and high towing capacity, this ATV provides a versatile platform for exploring diverse terrains and handling various tasks, positioning it as a strong competitor in the premium ATV market. This comprehensive repair service manual provides in-depth guidance for the Polaris Sportsman XP Touring 850 models from 2012-2013. It covers all essential aspects of maintenance, diagnosis, and repair, including detailed procedures for the engine, transmission, drivetrain, suspension, brakes, and electrical systems. Aimed at professional technicians and DIY mechanics alike, this manual details scheduled maintenance, component overhauls, and troubleshooting guides, ensuring owners and service personnel can effectively maintain and repair the vehicle for optimal performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman XP Touring 850 Model Years Covered: 2012-2013 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Positioning: Premium 2-Up ATV designed for recreational and utility touring. Competitive Analysis Competitors: Can-Am Outlander MAX, Arctic Cat (now Textron Off Road) models, Yamaha Grizzly, Honda FourTrax Foreman Rubicon. Key Features Of Vehicle Engine: Powerful 850cc ProStar V-Twin Engine Seating: 2-Up Seating Capability with Integrated Passenger Handrails and Backrest Suspension: Long-Travel, Rolled Independent Rear Suspension (IRS) for superior ride quality. Drivetrain: On-Demand, True All-Wheel Drive (AWD) for superior traction. Towing Capacity: High Towing Capacity for hauling gear or trailers. Storage: Integrated Storage Systems (Front and Rear Racks) Manual Value Proposition Benefit 1: Empowers owners to perform maintenance and repairs, saving on labor costs. Benefit 2: Provides factory-level information for accurate diagnostics and repairs. Benefit 3: Ensures the longevity and optimal performance of the Polaris Sportsman XP Touring 850. 📋 Manual Details Coverage Areas Primary Focus: Repair and Service Target Audience: Professional Technicians, DIY Mechanics Page Count Estimated Pages: Varies (typically 500+ pages for comprehensive service manuals) Manual Type Type: Repair Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete Engine Service, Diagnosis, and Overhaul Transmission: Automatic Transmission (PVT - Polaris Variable Transmission) Service and Maintenance Drivetrain: All-Wheel Drive (AWD) System, Differentials (Front & Rear), Axles, Driveshafts Suspension: Front and Rear Suspension Systems (Dual A-Arm, Independent Rear Suspension), Shocks, Bushings Brakes: Hydraulic Disc Brakes (Front & Rear), Master Cylinders, Calipers, Lines, Bleeding Procedures Electrical: Wiring Diagrams, Battery, Starter, Alternator, Ignition System, Lighting, Accessories, ECU Diagnostics Fuel System: Fuel Injection System (EFI), Fuel Pump, Injectors, Throttle Body, Fuel Lines Cooling System: Radiator, Cooling Fan, Thermostat, Coolant, Hoses Exhaust System: Exhaust Manifold, Muffler, Pipes Body And Frame: Frame Inspection, Body Panels, Seats, Handlebars, Racks Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Lubrication Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Guides Repair: Component Removal, Disassembly, Cleaning, Inspection, Assembly, and Reinstallation Engine Overhaul: Top-End Rebuild (Cylinder Head, Piston), Bottom-End Rebuild (Crankshaft, Bearings) Electrical Diagnostics: Fault Code Interpretation, Sensor Testing, Wiring Harness Repair Suspension Adjustment: Spring Preload, Damping Adjustments Tire And Wheel: Tire Replacement, Wheel Balancing, Bolt Pattern Information Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and component overhauls, including electrical diagnostics. 📊 Manual Specifications File Format Format: PDF Readability: High Resolution, Zoomable Content Searchability: Likely Searchable Text (depending on PDF creation) Print Quality Printability: Full Printable Binding Type Type: Digital Download (PDF) Paper Type Equivalent To: Factory Service Manual Quality Software Requirements PDF Reader: Adobe PDF Reader Unzipping Software: WinZip or Equivalent Compatibility Operating Systems: All Versions of Windows & Mac Delivery Method Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-Cooled, 4-Stroke DOHC Twin Cylinder Displacement: 849 cc Bore X Stroke: 93.0 mm x 73.0 mm Compression Ratio: 10.0:1 Fuel Delivery: Electronic Fuel Injection (EFI) Performance Horsepower: Approx. 77 hp (actual may vary slightly by model year and tuning) Torque: Specific torque figures typically found within the manual's detailed engine sections. Fuel System Fuel Type: Unleaded Gasoline (Minimum 87 Octane) Fuel Tank Capacity: 5.25 US gallons (19.9 L) 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) with Engine Braking Gear Selection: High, Low, Neutral, Reverse, Park Features Engine Braking: Standard feature providing downhill control. Fluid Type Transmission Fluid: Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent. 📐 Dimensions Exterior Length: 84.6 in (214.9 cm) Width: 49.5 in (125.7 cm) Height: 50 in (127 cm) Weights Dry Weight: Approx. 735 lbs (333 kg) Ground Clearance: 11.5 in (29.2 cm) Wheelbase: 56.5 in (143.5 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Towing Capacity: 1,500 lbs (680.4 kg) Tongue Weight: 150 lbs (68 kg) 🛡️ Safety Features Ratings NHTSA Rating:...