🏷️ Basic Information Identification Make: Polaris Model: Xpedition 425 Year: 2000 Generation Generation Designation: First Generation Codes Chassis Code: A00CK42AA, A00CK42AB 👋 Introduction Market Position Category: All-Terrain Vehicle (ATV) Intended Use: Recreational riding, utility tasks, property maintenance, and exploration. Competitive Analysis Key Differentiators Atv: Polaris ATVs are generally known for their robust build, capable suspension systems, and user-friendly design, making them popular for both work and play. Key Features Manual Value Proposition: Empowers owners to perform accurate part identification for maintenance and repairs, saving time and money compared to dealership services. Supports DIY approach to ATV care. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive parts identification and listing for the 2000 Polaris Xpedition 425. Page Count Page Count: 55 Manual Type Type: Parts Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mounting, cooling system, exhaust system, fuel tank, oil tank, air box, drive clutch, driven clutch, clutch cover, gearcase/brake and chain cover mounting, rear wheel drive, piston and crankshaft, crankcase and cylinder, recoil starter, carburetor, oil pump, magneto, starting motor. Chassis And Suspension: Front cab, rear cab and seat, rear rack mounting, front rack and bumper mounting, front drive, front tightener, front strut, CV joint – BTB, front wheel, front brake, A-arm/strut mounting, center tightener, swing arm/shock mounting, rear brake, rear wheel. Controls And Electrical: Controls -- throttle asm./cable, controls - master cylinder/brake line, steering post, handlebar and headlight pod, electrical/taillight, gear selector. Decals: Covers various decals and their placement on the vehicle. Tool Kit: Details the contents of the standard tool kit provided with the ATV. Procedures Included Part Identification: Detailed exploded diagrams and corresponding part number lists for all components. Maintenance Support: Facilitates identification of parts for routine maintenance and repair tasks. Technical Depth Depth: Component-level parts identification, crucial for accurate part ordering and replacement during repairs and maintenance. Part Numbers Index Availability: Includes a part number index for efficient lookup. 📊 Manual Specifications File Format File Type: PDF Searchability: PDF format typically allows for text searching, aiding in quickly finding specific part numbers or system names. Print Quality Printable: Yes, allows printing of specific sections or the entire manual. Binding Type Binding: Digital (PDF) - User printable. Paper Type Paper Recommendation: Standard paper for home printing; heavier stock recommended for frequently accessed pages. ⚙️ Engine Specifications Primary Engine Engine Type: Likely a single-cylinder, liquid-cooled 4-stroke engine based on common Polaris configurations of this era. Displacement: Approximately 425cc (specific details would be in a service manual). Engine Brand: Polaris Performance Horsepower: Estimated 20-30 HP (typical for this class and displacement). Torque: Torque figures would vary, focused on low-end grunt for utility. Engine Configuration: Single-cylinder Fuel System Fuel Delivery: Likely carburetor-fed, given the year and model simplicity. Specific carburetor model would be detailed in the manual. Oil System Oil Type: Typically SAE 10W-40 or 20W-50 motorcycle or ATV specific oil. Manual will specify exact grade and API classification. Cooling System Cooling Medium: Liquid-cooled. Coolant Type: Ethylene glycol-based antifreeze mixture (50/50 with distilled water). Manual will specify type and capacity. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission). Optional Drive System: Likely On-Demand All-Wheel Drive (AWD) or Selectable 2WD/4WD, depending on specific sub-model. Features Gear Reduction: Includes high and low range for versatile power delivery. Drive Type: Shaft drive for rear wheel, likely CV shafts for front wheel drive. Gearcase Oil Gearcase Oil Type: Likely a dedicated ATV gearcase lubricant or a suitable heavy-duty gear oil. Manual will specify viscosity and API rating. 📐 Dimensions Exterior Wheelbase: Specific wheelbase dimensions would be found in a full service manual, but typically around 50-55 inches for this class. Weights Dry Weight: Estimated 600-700 lbs (specifics in full manual). Towing Capacity: Typically rated for around 1,500 lbs for utility models. 🛡️ Safety Features Ratings Atv Safety Standards: Built to meet relevant ATV safety standards of the time. Active Features Braking System: Hydraulic disc brakes front and rear. Manual lists specific caliper and rotor part numbers. Passive Features Lighting: Headlight and taillight assemblies. Manual details bulb types and part numbers. 💡 Technology Features Infotainment Display: Basic digital display for odometer, trip meter, and potentially gear indicator. Manual covers indicator light functions. Driver Assistance Throttle Control: Thumb throttle with cable actuation. Manual details throttle cable routing and adjustment. Connectivity Accessories Mounting: Features front and rear racks for mounting accessories like cargo boxes or gun scabbards. Manual lists mounting hardware part numbers. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or 1,000 miles, or annually. Manual will provide specific intervals. Air Filter Replacement: Recommended every 6 months or as needed based on operating conditions. Manual lists part numbers. Spark Plug Replacement: Typically every 12-24 months or based on hours. Manual specifies plug type and gap. Fluid Specifications Brake Fluid Type: DOT 3 or...