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2005-2010 Pontiac G6 Service and Repair Manual

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🏷️ Basic Information Identification Make: Pontiac Model: G6 Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 Generation Generation: First Generation Generation Years: 2005-2010 Codes Platform: GM Epsilon platform 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and owners seeking to maintain or repair their Pontiac G6 Competitive Analysis Manual Advantage: Vehicle-specific, factory-level data providing superior accuracy and completeness compared to generic repair guides Key Features Ease Of Use: Single PDF format eliminates flipping through multiple books; printable pages for convenience Diagnostic Capability: Provides technicians with the tools and information to accurately diagnose and repair vehicle issues Cost Savings: Enables owners to perform repairs themselves, saving on labor costs at dealerships or independent shops 📋 Manual Details Coverage Areas Comprehensive Coverage: All models, all repairs A-Z Page Count Estimated Page Count: Likely exceeds 1500 pages (typical for a full service manual) Manual Type Type: Factory Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, engine control system, fuel service, emission control, intake, exhaust, cooling, lubrication, ignition, starting, charging Drivetrain Systems: Automatic transmission, manual transmission, transfer case (if applicable), propeller shaft, drive shaft, differential, axles, suspension Braking And Steering: Brake control, brake systems, parking brake, steering column, power steering Electrical And Electronic: Electrical system, multiplex/CAN communication, supplemental restraint system (SRS), seat belts, engine immobilizer, cruise control, wiper and washer, door locks, meters, audio/visual, horn, instrument panel, computer systems HVAC And Body: Air conditioning, windshield/glass/mirrors, instrument panel, seats, engine hood/doors, exterior and interior trim, body repairs Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), electrical circuit diagnosis, component testing Repair Procedures: Step-by-step repair instructions for all major systems, component removal and installation, component overhaul Wiring Diagrams: Complete vehicle wiring schematics for all electrical systems Technical Depth Depth Of Information: Factory-level technical detail, including specifications, tolerances, torque values, and diagnostic procedures used by dealership technicians 📊 Manual Specifications File Format Compatibility: Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible Delivery Method: Downloadable PDF Print Quality Printability: All pages are printable Image Resolution: High-resolution images and diagrams for easy viewing and enlargement Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Software Requirements Required Software: Adobe PDF Reader, Winzip (free online) ⚙️ Engine Specifications Primary Engine Available Engines: 2.4L Ecotec I4, 3.5L High Output V6, 3.6L V6 Performance 2.4L Ecotec Hp: Approx. 169 hp @ 6400 rpm 3.5L Ho V6 Hp: Approx. 217 hp @ 5800 rpm (or 224 hp in later models) 3.6L V6 Hp: Approx. 252 hp @ 6300 rpm Fuel System Fuel Delivery: Port Fuel Injection (PFI) Fuel Type: Unleaded Gasoline Engine Management ECU: GM's Powertrain Control Module (PCM) 🔧 Transmission Standard Standard Transmission: 4-speed automatic (4T45-E for I4, 4T65-E for V6) Optional Optional Transmission: 6-speed automatic (6T70 for V6 models) Manual Transmission Availability: Rarely offered, primarily on base models with the 2.4L engine (e.g., 5-speed manual) Features Automatic Transmission Features: Driver Shift Control (manual shifting mode) 📐 Dimensions Exterior Body Styles: Coupe (2-door), Sedan (4-door), Convertible (2-door - Sky rebadge) Wheelbase: Approx. 112.3 inches (2852 mm) Overall Length: Approx. 190.2 inches (4831 mm) for sedan, 187.5 inches (4763 mm) for coupe Weights Curb Weight: Varies by engine and trim, generally from 3,300 lbs to 3,700 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star (driver and passenger, for sedan models) IIHS Side Impact: Good (for models tested) Active Features Standard Safety Features: Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC - often called StabiliTrak or Active Handling) Passive Features Airbags: Frontal airbags, side-impact airbags, available roof rail airbags Seatbelts: Front pretensioner seatbelts 💡 Technology Features Infotainment Audio System: Available premium audio systems, CD player, MP3 playback, and auxiliary audio input. Navigation: Optional navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control, with some models offering adaptive cruise control as an option (less common). Parking Assist: Rear parking assist sensors available on some models. Connectivity Bluetooth: Available Bluetooth hands-free phone system on later models and higher trims. Remote Start: Optional remote vehicle start system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 to 7,500 miles or every 6 months, depending on oil type and driving conditions (refer to manual for specific recommendations) Transmission Fluid Change: Recommended every 30,000 to 60,000 miles, depending on transmission type and driving habits (refer to manual for specific fluid type and procedure) Coolant Flush: Generally every 30,000 to 50,000 miles or as per manual specifications. Fluid Specifications Engine Oil Specification: API SN or SP, ILSAC GF-5 or GF-6 certified. Viscosity grade typically 5W-30 (for most engines). Refer to manual for exact specifications based on engine variant. Transmission Fluid Specification: Dexron VI (for 4-speed and 6-speed...
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Sku: 207099
Coleções: ALL Pontiac

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2005-2010 Pontiac G6 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Pontiac
Model:
G6
Model Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
Generation
Generation:
First Generation
Generation Years:
2005-2010
Codes
Platform:
GM Epsilon platform
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and owners seeking to maintain or repair their Pontiac G6
Competitive Analysis
Manual Advantage:
Vehicle-specific, factory-level data providing superior accuracy and completeness compared to generic repair guides
Key Features
Ease Of Use:
Single PDF format eliminates flipping through multiple books; printable pages for convenience
Diagnostic Capability:
Provides technicians with the tools and information to accurately diagnose and repair vehicle issues
Cost Savings:
Enables owners to perform repairs themselves, saving on labor costs at dealerships or independent shops
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
All models, all repairs A-Z
Page Count
Estimated Page Count:
Likely exceeds 1500 pages (typical for a full service manual)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, engine control system, fuel service, emission control, intake, exhaust, cooling, lubrication, ignition, starting, charging
Drivetrain Systems:
Automatic transmission, manual transmission, transfer case (if applicable), propeller shaft, drive shaft, differential, axles, suspension
Braking And Steering:
Brake control, brake systems, parking brake, steering column, power steering
Electrical And Electronic:
Electrical system, multiplex/CAN communication, supplemental restraint system (SRS), seat belts, engine immobilizer, cruise control, wiper and washer, door locks, meters, audio/visual, horn, instrument panel, computer systems
HVAC And Body:
Air conditioning, windshield/glass/mirrors, instrument panel, seats, engine hood/doors, exterior and interior trim, body repairs
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs), electrical circuit diagnosis, component testing
Repair Procedures:
Step-by-step repair instructions for all major systems, component removal and installation, component overhaul
Wiring Diagrams:
Complete vehicle wiring schematics for all electrical systems
Technical Depth
Depth Of Information:
Factory-level technical detail, including specifications, tolerances, torque values, and diagnostic procedures used by dealership technicians
📊 Manual Specifications
File Format
Compatibility:
Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible
Delivery Method:
Downloadable PDF
Print Quality
Printability:
All pages are printable
Image Resolution:
High-resolution images and diagrams for easy viewing and enlargement
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Required Software:
Adobe PDF Reader, Winzip (free online)
⚙️ Engine Specifications
Primary Engine
Available Engines:
2.4L Ecotec I4, 3.5L High Output V6, 3.6L V6
Performance
2.4L Ecotec Hp:
Approx. 169 hp @ 6400 rpm
3.5L Ho V6 Hp:
Approx. 217 hp @ 5800 rpm (or 224 hp in later models)
3.6L V6 Hp:
Approx. 252 hp @ 6300 rpm
Fuel System
Fuel Delivery:
Port Fuel Injection (PFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU:
GM's Powertrain Control Module (PCM)
🔧 Transmission
Standard
Standard Transmission:
4-speed automatic (4T45-E for I4, 4T65-E for V6)
Optional
Optional Transmission:
6-speed automatic (6T70 for V6 models)
Manual Transmission Availability:
Rarely offered, primarily on base models with the 2.4L engine (e.g., 5-speed manual)
Features
Automatic Transmission Features:
Driver Shift Control (manual shifting mode)
📐 Dimensions
Exterior
Body Styles:
Coupe (2-door), Sedan (4-door), Convertible (2-door - Sky rebadge)
Wheelbase:
Approx. 112.3 inches (2852 mm)
Overall Length:
Approx. 190.2 inches (4831 mm) for sedan, 187.5 inches (4763 mm) for coupe
Weights
Curb Weight:
Varies by engine and trim, generally from 3,300 lbs to 3,700 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star (driver and passenger, for sedan models)
IIHS Side Impact:
Good (for models tested)
Active Features
Standard Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC - often called StabiliTrak or Active Handling)
Passive Features
Airbags:
Frontal airbags, side-impact airbags, available roof rail airbags
Seatbelts:
Front pretensioner seatbelts
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, CD player, MP3 playback, and auxiliary audio input.
Navigation:
Optional navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control, with some models offering adaptive cruise control as an option (less common).
Parking Assist:
Rear parking assist sensors available on some models.
Connectivity
Bluetooth:
Available Bluetooth hands-free phone system on later models and higher trims.
Remote Start:
Optional remote vehicle start system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 to 7,500 miles or every 6 months, depending on oil type and driving conditions (refer to manual for specific recommendations)
Transmission Fluid Change:
Recommended every 30,000 to 60,000 miles, depending on transmission type and driving habits (refer to manual for specific fluid type and procedure)
Coolant Flush:
Generally every 30,000 to 50,000 miles or as per manual specifications.
Fluid Specifications
Engine Oil Specification:
API SN or SP, ILSAC GF-5 or GF-6 certified. Viscosity grade typically 5W-30 (for most engines). Refer to manual for exact specifications based on engine variant.
Transmission Fluid Specification:
Dexron VI (for 4-speed and 6-speed automatics). Manual transmission fluid specification varies by transmission type.
Coolant Specification:
GM Super Coolant (orange colored, silicate-free) or equivalent P-OAT coolant. Do not mix with other coolant types.
Known Issues
Common Repair Items:
Torque converter shudder (automatic transmissions), front suspension components (ball joints, bushings), power steering pump issues, climate control blend door actuators, exhaust manifold cracks (on some V6 engines).
Wheel Bearing Wear:
Front wheel bearings can be a point of failure, especially on models with sport suspensions.
📚 Vehicle History
Brand Heritage
Pontiac Legacy:
Pontiac was known for performance-oriented vehicles and sporty styling within GM's portfolio.
Model Evolution
G6 Introduction:
The G6 replaced the Grand Am and was an evolution of GM's mid-size sedan offerings, sharing its platform with global GM vehicles like the Opel Vectra.
Body Style Changes:
Introduced as a sedan, later adding coupe and a convertible (often referred to as the G6 Convertible, which was based on the Opel GT / Saturn Sky platform).
Production
Production Location:
Fairfax Assembly, Kansas City, Kansas
Production End:
Pontiac brand was discontinued in 2010, marking the end of the G6's production run.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received 5-star safety ratings from NHTSA in frontal crash tests for most sedan variants.
Ratings
IIHS Ratings:
Typically rated 'Good' in front and side impact tests by IIHS for models where tested.
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