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2004 Pontiac Grand Prix Service and Repair Manual

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🏷️ Basic Information Identification Make: Pontiac Model: Grand Prix Year: 2004 Codes Platform: W-body 👋 Introduction Market Position Target Audience: DIY vehicle owners, independent repair shops, and enthusiasts seeking authoritative repair information. Competitive Analysis Value Proposition: Provides the same in-depth, vehicle-specific information used by dealership technicians, offering a cost-effective alternative to professional labor for repairs and maintenance. Key Features Content Source: Factory-authorized repair manual content. Format Advantage: Single, searchable PDF for ease of use, replacing bulky paper manuals; printable pages for field use. 📋 Manual Details Coverage Areas All Models And Trims: Yes Page Count Estimated Pages: Extensive (precise count not provided, described as comprehensive) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Delivery Method: Speed Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and specifications for all engine variants Transmission: Covers both Automatic (e.g., 4T65-E) and Manual transmissions, including diagnosis, repair, and fluid specifications. Brakes: Comprehensive coverage of hydraulic brake systems, ABS, and parking brake. Electrical: Extensive wiring schematics, component testing, and diagnosis for all electrical systems. Suspension And Steering: Detailed procedures for suspension, steering, and wheel alignment. Climate Control: Air conditioning system diagnosis, recharge, and repair. Body And Interior: Covers door locks, power windows, seats, instrument panel, exterior trim, and more. Safety Systems: Supplemental Restraint System (SRS), seat belts, and engine immobilizer. Fuel And Emissions: Fuel system service, emission control systems, and related diagnostics. Diagnostics: On-Board Diagnostics (OBD-II) procedures and common diagnostic trouble codes (DTCs). Procedures Included Maintenance: Routine maintenance procedures, fluid changes, filter replacements. Repair: Step-by-step repair instructions for virtually all mechanical and electrical components. Troubleshooting: Diagnostic flowcharts and troubleshooting guides for common and complex issues. Diagnostics And Testing: Component testing procedures, electrical circuit analysis. Technical Depth Depth: Factory-level detailed, covering everything from basic maintenance to advanced diagnostics and complete component rebuilds. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Yes, individual pages or sections can be printed. Image Scalability: Images and diagrams can be blown up for detailed viewing and printing. Binding Type Binding: Digital (PDF), no physical binding Paper Type Paper Type: N/A (Digital Format) Software Requirements PDF Reader: Adobe PDF Reader (free download) Unzipping Utility: Winzip or compatible (free download) Compatibility Operating Systems: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible ⚙️ Engine Specifications Primary Engine 2004 Engine Options: 3.8L V6 (L36/3800 Series II Naturally Aspirated), 3.8L V6 Supercharged (L67/3800 Series II Supercharged) Performance 3.8L V6 (L36) Horsepower: Approx. 200 hp @ 5200 rpm 3.8L V6 (L36) Torque: Approx. 225 lb-ft @ 4000 rpm 3.8L Supercharged V6 (L67) Horsepower: Approx. 240 hp @ 5200 rpm 3.8L Supercharged V6 (L67) Torque: Approx. 280 lb-ft @ 3600 rpm Fuel System Fuel Delivery: Sequential Fuel Injection (SFI) for all engines. Fuel Type: Unleaded gasoline 🔧 Transmission Standard Automatic Transmission: 4-speed automatic (e.g., 4T65-E) Optional Manual Transmission: Less common for 2004, typically automatic was standard across most trims. Manual transmission coverage may vary depending on specific vehicle configuration. Features Traction Control: Available on some models, integrated with ABS and powertrain control. 📐 Dimensions Exterior Wheelbase: 110.5 inches (2807 mm) Length: Approx. 199.7 inches (5072 mm) Width: Approx. 71.4 inches (1813 mm) Height: Approx. 55.5 inches (1410 mm) Weights Curb Weight: Varies by trim and engine, typically 3400-3600 lbs (1542-1633 kg) Gross Vehicle Weight Rating: Varies by model, check specific vehicle placard. 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 5-star (for 2004 Grand Prix) NHTSA Frontal Impact Passenger: 5-star (for 2004 Grand Prix) NHTSA Side Impact Front Driver: 4-star (for 2004 Grand Prix) NHTSA Side Impact Front Passenger: 4-star (for 2004 Grand Prix) NHTSA Side Impact Rear Driver: 4-star (for 2004 Grand Prix) NHTSA Side Impact Rear Passenger: 4-star (for 2004 Grand Prix) IIHS Head Restraint Eval: Acceptable (for 2004 Grand Prix) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Passive Features Airbags: Frontal airbags, available side-impact airbags. Seat Belts: Three-point front and rear seat belts, front pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player and optional Monsoon premium audio system. Manual covers diagnostics and speaker replacement. Driver Assistance Cruise Control: Standard cruise control system. Manual covers operation, diagnosis, and repair. Connectivity Multiplex Communication: Includes information on the multiplex/CAN communication systems used for various modules and data transfer, essential for modern diagnostics. Engine Control ECM Diagnostics: Detailed diagnostic procedures for the Engine Control Module (ECM) and related sensors/actuators. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 miles or 6 months, using synthetic blend or full synthetic oil (refer to manual for exact recommendations). Air Filter Replacement: Inspect every 15,000 miles, replace as needed or every 30,000 miles (or per manual's recommendation based on driving conditions). Spark Plug Replacement: For L36: approx. 100,000 miles. For L67 Supercharged: inspect at 100,000 miles, replace as needed with specific plugs (refer...
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2004 Pontiac Grand Prix Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Pontiac
Model:
Grand Prix
Year:
2004
Codes
Platform:
W-body
👋 Introduction
Market Position
Target Audience:
DIY vehicle owners, independent repair shops, and enthusiasts seeking authoritative repair information.
Competitive Analysis
Value Proposition:
Provides the same in-depth, vehicle-specific information used by dealership technicians, offering a cost-effective alternative to professional labor for repairs and maintenance.
Key Features
Content Source:
Factory-authorized repair manual content.
Format Advantage:
Single, searchable PDF for ease of use, replacing bulky paper manuals; printable pages for field use.
📋 Manual Details
Coverage Areas
All Models And Trims:
Yes
Page Count
Estimated Pages:
Extensive (precise count not provided, described as comprehensive)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Speed Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and specifications for all engine variants
Transmission:
Covers both Automatic (e.g., 4T65-E) and Manual transmissions, including diagnosis, repair, and fluid specifications.
Brakes:
Comprehensive coverage of hydraulic brake systems, ABS, and parking brake.
Electrical:
Extensive wiring schematics, component testing, and diagnosis for all electrical systems.
Suspension And Steering:
Detailed procedures for suspension, steering, and wheel alignment.
Climate Control:
Air conditioning system diagnosis, recharge, and repair.
Body And Interior:
Covers door locks, power windows, seats, instrument panel, exterior trim, and more.
Safety Systems:
Supplemental Restraint System (SRS), seat belts, and engine immobilizer.
Fuel And Emissions:
Fuel system service, emission control systems, and related diagnostics.
Diagnostics:
On-Board Diagnostics (OBD-II) procedures and common diagnostic trouble codes (DTCs).
Procedures Included
Maintenance:
Routine maintenance procedures, fluid changes, filter replacements.
Repair:
Step-by-step repair instructions for virtually all mechanical and electrical components.
Troubleshooting:
Diagnostic flowcharts and troubleshooting guides for common and complex issues.
Diagnostics And Testing:
Component testing procedures, electrical circuit analysis.
Technical Depth
Depth:
Factory-level detailed, covering everything from basic maintenance to advanced diagnostics and complete component rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Yes, individual pages or sections can be printed.
Image Scalability:
Images and diagrams can be blown up for detailed viewing and printing.
Binding Type
Binding:
Digital (PDF), no physical binding
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
PDF Reader:
Adobe PDF Reader (free download)
Unzipping Utility:
Winzip or compatible (free download)
Compatibility
Operating Systems:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible
⚙️ Engine Specifications
Primary Engine
2004 Engine Options:
3.8L V6 (L36/3800 Series II Naturally Aspirated), 3.8L V6 Supercharged (L67/3800 Series II Supercharged)
Performance
3.8L V6 (L36) Horsepower:
Approx. 200 hp @ 5200 rpm
3.8L V6 (L36) Torque:
Approx. 225 lb-ft @ 4000 rpm
3.8L Supercharged V6 (L67) Horsepower:
Approx. 240 hp @ 5200 rpm
3.8L Supercharged V6 (L67) Torque:
Approx. 280 lb-ft @ 3600 rpm
Fuel System
Fuel Delivery:
Sequential Fuel Injection (SFI) for all engines.
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Automatic Transmission:
4-speed automatic (e.g., 4T65-E)
Optional
Manual Transmission:
Less common for 2004, typically automatic was standard across most trims. Manual transmission coverage may vary depending on specific vehicle configuration.
Features
Traction Control:
Available on some models, integrated with ABS and powertrain control.
📐 Dimensions
Exterior
Wheelbase:
110.5 inches (2807 mm)
Length:
Approx. 199.7 inches (5072 mm)
Width:
Approx. 71.4 inches (1813 mm)
Height:
Approx. 55.5 inches (1410 mm)
Weights
Curb Weight:
Varies by trim and engine, typically 3400-3600 lbs (1542-1633 kg)
Gross Vehicle Weight Rating:
Varies by model, check specific vehicle placard.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
5-star (for 2004 Grand Prix)
NHTSA Frontal Impact Passenger:
5-star (for 2004 Grand Prix)
NHTSA Side Impact Front Driver:
4-star (for 2004 Grand Prix)
NHTSA Side Impact Front Passenger:
4-star (for 2004 Grand Prix)
NHTSA Side Impact Rear Driver:
4-star (for 2004 Grand Prix)
NHTSA Side Impact Rear Passenger:
4-star (for 2004 Grand Prix)
IIHS Head Restraint Eval:
Acceptable (for 2004 Grand Prix)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available
Passive Features
Airbags:
Frontal airbags, available side-impact airbags.
Seat Belts:
Three-point front and rear seat belts, front pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player and optional Monsoon premium audio system. Manual covers diagnostics and speaker replacement.
Driver Assistance
Cruise Control:
Standard cruise control system. Manual covers operation, diagnosis, and repair.
Connectivity
Multiplex Communication:
Includes information on the multiplex/CAN communication systems used for various modules and data transfer, essential for modern diagnostics.
Engine Control
ECM Diagnostics:
Detailed diagnostic procedures for the Engine Control Module (ECM) and related sensors/actuators.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles or 6 months, using synthetic blend or full synthetic oil (refer to manual for exact recommendations).
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles (or per manual's recommendation based on driving conditions).
Spark Plug Replacement:
For L36: approx. 100,000 miles. For L67 Supercharged: inspect at 100,000 miles, replace as needed with specific plugs (refer to manual).
Fluid Specifications
Engine Oil:
SAE 5W-30 (API certified for specific viscosity grade, check manual for exact API service category).
Transmission Fluid Automatic:
Dexron III/VI (or equivalent meeting GM specification).
Coolant:
GM U-Type (orange) antifreeze or equivalent with the correct silicate and phosphate levels for aluminum engines.
Power Steering Fluid:
GM Power Steering Fluid (PSF) or Dexron III/VI.
Brake Fluid:
DOT 3 (or DOT 4 if specified).
Known Issues
Intake Manifold Gaskets:
Leaking intake manifold gaskets on L36 and L67 engines were a common issue, leading to coolant leaks and engine misfires. This manual would detail their replacement.
Supercharger Coupler Noise:
On L67 Supercharged models, the supercharger snout coupler could develop noise or wear. The manual would cover its inspection and replacement.
Window Regulators:
Power window regulator failures were not uncommon in GM vehicles of this era. The manual details their repair.
Idler Pulley Noise:
Idler pulley bearing failure could lead to a squealing noise. The manual would guide replacement.
📚 Vehicle History
Brand Heritage
Pontiac Brand Legacy:
Pontiac was known for its performance-oriented vehicles and distinctive styling within the General Motors lineup.
Model Evolution
Grand Prix Wbody:
The 2004 Grand Prix is part of the third generation of the W-body platform, known for its comfortable ride and powerful V6 engines, particularly the Supercharged variants.
Production
Manufacturing Location:
General Motors (USA)
Production Years For Wbody:
1997-2003 (this manual covers the 2004 model year, which continued the third generation design until the redesign in 2004 for the 2005 model year).
🏆 Awards & Recognition
Recognitions
Ward 10 Best Engines:
The 3800 Series II V6 (both naturally aspirated and supercharged) was a recipient of Ward's 10 Best Engines award multiple times, underscoring its reputation for reliability and performance.
Consumer Reports Ratings:
Consumer Reports ratings for the 2004 Grand Prix typically reflected a mixed bag, with strengths in powertrain but potential concerns in certain reliability areas common to GM vehicles of the era. The manual assists in addressing these.
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