Porsche 928 1978-1994 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Porsche Model: 928 Model Generation: First Generation (928) Model Years Covered: 1978-1994 Codes Chassis Code: 928 👋 Introduction Market Position Original Market Segment: Luxury Grand Tourer (GT) Competitive Analysis Primary Competitors Era: Ferrari 400/412, Aston Martin V8 Vantage, BMW 6 Series (E24), Mercedes-Benz SEC Coupe (C107/C126) Key Features Unique Selling Proposition: Front-engine, rear-wheel-drive layout with a transaxle, V8 engine, advanced (for its time) technology and luxury. Design Philosophy: Designed to be a modern, comfortable, and powerful GT with a focus on handling and everyday usability. 📋 Manual Details Coverage Areas Manual Title: Porsche 928 1978-1994 Workshop Service Manual Repair Manual Synonyms: Service Manual, Workshop Manual Target Audience: Professional Technicians, DIY Mechanics Page Count Page Count Estimate: Hundreds of pages (specific count not provided, but described as extensive) Manual Type Manual Type: Workshop Service Manual, Repair Manual, Factory Service Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, lubrication, cooling, exhaust, emissions control, engine overhaul Transmission Drivetrain: Manual transmission, automatic transmission, transaxle, clutch, driveshafts, differential, axle components Suspension Steering: Front suspension (transaxle), rear suspension, steering system, power steering, wheel alignment Brakes: Brake system hydraulic, brake components, ABS (if equipped), parking brake Electrical Electronics: Wiring diagrams, battery, alternator, starter, lighting, gauges, instrument cluster, power windows, central locking, HVAC controls, ECU diagnostics Body Chassis: Body panels, doors, hood, trunk, interior trim, glass, bumpers, chassis frame Heating Ventilation Air Conditioning: HVAC system operation, components, and repair Fuel Tank Exhaust: Fuel tank, fuel lines, exhaust system components Procedures Included Maintenance Procedures: Periodic maintenance charts, fluid changes, filter replacements, inspections Repair Procedures: Step-by-step repair instructions for all major vehicle systems Overhaul Procedures: Detailed overhaul procedures for engine, transmission, and other major components Troubleshooting: Diagnostic procedures and troubleshooting guides for common issues Wiring Diagrams: Comprehensive electrical wiring diagrams Technical Depth Technical Depth: Covers routine maintenance to full engine/component overhauls, suitable for professional diagnostics and repairs. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Full Printable Zoom Capability: Zoom IN/OUT enabled Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) Requirements Required Software: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type Initial: V8 SOHC Engine Displacement Initial: 4.5 Liters (4477 cc) Engine Code Initial: M30/10 (later Z) (Note: Porsche used internal codes, this reflects general understanding) Performance Horsepower Initial: Approx. 231 hp (DIN) / 219 hp (SAE net) Torque Initial: Approx. 281 lb-ft (381 Nm) (DIN) Engine Evolution: Displacement increased over years to 4.7L, 5.0L (928 S4, GT, GTS), with dual overhead cams (DOHC) and variable valve timing (Vario-Cam) on later models. Fuel System Fuel Delivery Initial: Bosch L-Jetronic fuel injection Fuel Type: Unleaded Gasoline (Premium) Cooling System Cooling Type: Water-cooled 🔧 Transmission Standard Standard Transmission Initial: 5-speed Manual Transaxle Optional Optional Transmission Initial: 3-speed Automatic Transaxle (e.g., automatic transmission with torque converter) Features Transaxle Design: Rear-mounted transaxle (engine in front, transmission/differential at rear) for optimized weight distribution (near 50/50). Later Transmission Options: Later models offered updated automatic transmissions with more gears (e.g., 4-speed). 📐 Dimensions Exterior Length: Approx. 4,529 mm (178.3 in) - varies slightly by year/model Width: Approx. 1,785 mm (70.3 in) - varies slightly by year/model Height: Approx. 1,282 mm (50.5 in) - varies slightly by year/model Wheelbase: Approx. 2,400 mm (94.5 in) Weights Curb Weight Estimate: Approx. 1,580 - 1,750 kg (3,483 - 3,858 lbs) - varies by model and equipment 🛡️ Safety Features Ratings Safety Standards Era: Designed to meet evolving safety regulations of the late 1970s and 1980s, including impact standards. Active Features Active Safety Features Early: Four-wheel disc brakes, advanced suspension geometry for stability. Active Safety Features Later: Anti-lock Braking System (ABS) became available on later models (e.g., 928 S4 onwards). Passive Features Passive Safety Features: Reinforced safety cage, impact-absorbing bumpers, padded interior, three-point seatbelts. 💡 Technology Features Infotainment Infotainment Features Early: AM/FM Radio, cassette player, basic climate controls. Infotainment Features Later: Improved sound systems, optional CD players, more advanced climate control (e.g., automatic climate control). Driver Assistance Driver Assistance Features: Cruise control, ABS (later models), limited-slip differential (optional on some models). Connectivity Connectivity Features: N/A (Modern connectivity features like Bluetooth, USB were not present in this era). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or annually, depending on usage and oil type. Check manual for specifics. Major Service Interval: Timing belt replacement is critical, typically every 30,000 - 60,000 miles (48,000 - 96,000 km) or 4-5 years. Refer to manual for exact interval based on year/model. Brake Fluid Flush Interval: Every 2 years Fluid Specifications Engine Oil Type Recommendation: SAE 10W-40 or 15W-50 (synthetic or semi-synthetic recommended...
Step-by-step repair instructions for all major vehicle systems
Overhaul Procedures:
Detailed overhaul procedures for engine, transmission, and other major components
Troubleshooting:
Diagnostic procedures and troubleshooting guides for common issues
Wiring Diagrams:
Comprehensive electrical wiring diagrams
Technical Depth
Technical Depth:
Covers routine maintenance to full engine/component overhauls, suitable for professional diagnostics and repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Full Printable
Zoom Capability:
Zoom IN/OUT enabled
Binding Type
Binding Type Digital:
N/A (Digital Download)
Paper Type
Paper Type Digital:
N/A (Digital Download)
Requirements
Required Software:
Adobe PDF Reader, WinRAR
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type Initial:
V8 SOHC
Engine Displacement Initial:
4.5 Liters (4477 cc)
Engine Code Initial:
M30/10 (later Z) (Note: Porsche used internal codes, this reflects general understanding)
Performance
Horsepower Initial:
Approx. 231 hp (DIN) / 219 hp (SAE net)
Torque Initial:
Approx. 281 lb-ft (381 Nm) (DIN)
Engine Evolution:
Displacement increased over years to 4.7L, 5.0L (928 S4, GT, GTS), with dual overhead cams (DOHC) and variable valve timing (Vario-Cam) on later models.
Fuel System
Fuel Delivery Initial:
Bosch L-Jetronic fuel injection
Fuel Type:
Unleaded Gasoline (Premium)
Cooling System
Cooling Type:
Water-cooled
🔧 Transmission
Standard
Standard Transmission Initial:
5-speed Manual Transaxle
Optional
Optional Transmission Initial:
3-speed Automatic Transaxle (e.g., automatic transmission with torque converter)
Features
Transaxle Design:
Rear-mounted transaxle (engine in front, transmission/differential at rear) for optimized weight distribution (near 50/50).
Later Transmission Options:
Later models offered updated automatic transmissions with more gears (e.g., 4-speed).
📐 Dimensions
Exterior
Length:
Approx. 4,529 mm (178.3 in) - varies slightly by year/model
Width:
Approx. 1,785 mm (70.3 in) - varies slightly by year/model
Height:
Approx. 1,282 mm (50.5 in) - varies slightly by year/model
Wheelbase:
Approx. 2,400 mm (94.5 in)
Weights
Curb Weight Estimate:
Approx. 1,580 - 1,750 kg (3,483 - 3,858 lbs) - varies by model and equipment
🛡️ Safety Features
Ratings
Safety Standards Era:
Designed to meet evolving safety regulations of the late 1970s and 1980s, including impact standards.
Active Features
Active Safety Features Early:
Four-wheel disc brakes, advanced suspension geometry for stability.
Active Safety Features Later:
Anti-lock Braking System (ABS) became available on later models (e.g., 928 S4 onwards).
Improved sound systems, optional CD players, more advanced climate control (e.g., automatic climate control).
Driver Assistance
Driver Assistance Features:
Cruise control, ABS (later models), limited-slip differential (optional on some models).
Connectivity
Connectivity Features:
N/A (Modern connectivity features like Bluetooth, USB were not present in this era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or annually, depending on usage and oil type. Check manual for specifics.
Major Service Interval:
Timing belt replacement is critical, typically every 30,000 - 60,000 miles (48,000 - 96,000 km) or 4-5 years. Refer to manual for exact interval based on year/model.
Brake Fluid Flush Interval:
Every 2 years
Fluid Specifications
Engine Oil Type Recommendation:
SAE 10W-40 or 15W-50 (synthetic or semi-synthetic recommended for higher mileage engines). Check manual for specific viscosity and API/ACEA specifications.
Engine Oil Capacity:
Approx. 8.5 Liters (9 US quarts) - check manual for exact capacity
Coolant Type:
Porsche approved ethylene glycol coolant (e.g., G48 or equivalent) mixed 50/50 with distilled water.
Transmission Fluid Type Auto:
Dexron III or equivalent automatic transmission fluid. Consult manual for exact specification.
Transmission Fluid Type Manual:
GL-4 or GL-5 gear oil (viscosity depends on ambient temperature, typically 75W-90 or 80W-90). Consult manual for specifics.
Brake Fluid Type:
DOT 4 brake fluid
Power Steering Fluid Type:
Dexron II/III or equivalent power steering fluid
Known Issues
Common Issues Engine:
Timing belt tensioner failure (critical to maintain), oil leaks, fuel distributor issues, distributor seal leaks.
Wear in control arm bushings, ball joints, and shocks; transaxle mounts.
Common Issues Cooling:
Aging radiator, water pump, and coolant hoses leading to potential overheating.
📚 Vehicle History
Brand Heritage
Porsche Heritage Context:
Porsche's first front-engine, rear-wheel-drive production car, a departure from its iconic rear-engine sports cars.
Model Evolution
Model Evolution Summary:
The 928 evolved significantly from its debut in 1978, with engine displacements increasing, performance improving, and technological features being added throughout its production run. Key variants include the 928, 928 S, 928 S2, 928 S3, 928 S4, 928 GT, and 928 GTS.
Production
Production Start Year:
1978
Production End Year:
1994
Manufacturing Location:
Stuttgart, Germany
Total Production Units Approx:
61,056
🏆 Awards & Recognition
Recognitions
Automotive Journalism Accolades:
Frequently lauded for its handling, comfort, and innovative engineering upon its release. Named one of the ten best cars in America by Road & Track magazine for 1978.
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