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Porsche 930 1977 Repair Service Manual

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🏷️ Basic Information Identification Make: Porsche Model: 930 Year: 1977 Chassis Code: 930 Codes Vin Decoder Engine Code: Type 930/10 (2.7L Turbocharged Flat-Six) 👋 Introduction Market Position Vehicle Segment: Luxury Sports Car / Supercar Competitive Analysis Key Competitors Era: Ferrari 308 GTB, Lamborghini Urraco, Aston Martin V8 Vantage Key Features Model Designation: Porsche 930 Turbo (also known as the 911 Turbo) Turbocharged Significance: First turbocharged production car from Porsche, a groundbreaking performance icon. 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Language: English Format: PDF (Downloadable) Print Quality: Full Printable Interactivity: Zoom IN/OUT enabled Delivery Method: Instant Download Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanics: Complete disassembly, inspection, repair, and reassembly of the Type 930/10 engine. Fuel System: Bosch K-Jetronic fuel injection system, fuel pumps, fuel lines, injectors, fuel pressure regulator. Ignition System: Ignition timing, spark plugs, ignition coils, distributor, DME (Digital Motor Electronics) control for turbo models. Turbocharging System: Turbocharger unit, wastegate, boost pressure control, intercooler system. Transmission Manual: Type 915/34 G50 transaxle (4-speed) repair, clutch, gear shift linkage. Suspension Front: MacPherson strut system, torsion bars, anti-roll bar, steering rack, wheel bearings. Suspension Rear: Trailing arms, torsion bars, shock absorbers, anti-roll bar, spring plates. Brakes Front: Ventilated disc brakes, calipers, brake pads, brake lines, master cylinder. Brakes Rear: Ventilated disc brakes, calipers, brake pads, brake lines, parking brake mechanism. Electrical System: Wiring diagrams, starter motor, alternator, battery, fuses, relays, lighting, gauges. Body And Chassis: Body panel removal and installation, rust repair, jacking points, structural integrity. Cooling System: Oil cooler, oil lines, oil temperature regulation. Exhaust System: Exhaust manifolds, catalytic converter (if applicable for market), mufflers, exhaust pipes. Procedures Included Basic Maintenance: Oil changes, filter replacements, spark plug checks, brake pad inspections, tire rotations. Tune Up Procedures: Ignition timing adjustment, fuel mixture adjustment (K-Jetronic), compression testing. Engine Overhaul: Step-by-step guide for complete engine rebuild, including piston rings, valve guides, crankshaft bearings. Transmission Rebuild: Detailed instructions for dismantling, cleaning, replacing synchros, gears, and bearings in the transaxle. Brake Service: Brake pad replacement, caliper service, rotor replacement, bleeding the brake system. Suspension Repair: Replacement of bushings, ball joints, tie rod ends, shock absorbers, and torsion bar adjustments. Electrical Troubleshooting: Diagnostic procedures for common electrical faults, using wiring diagrams to pinpoint issues. Body Repair: Guidelines for minor bodywork, dent removal, and panel alignment. Turbocharger Maintenance: Inspection of turbocharger for play, oil leaks, and wastegate function. Troubleshooting Guides: Detailed diagnostic charts for engine performance issues, starting problems, and electrical faults. Technical Depth Depth Level: Comprehensive, covering factory-level repair and maintenance procedures. Target Audience: Professional technicians and experienced DIY mechanics with basic electrical and mechanical knowledge. Content Focus: Emphasizes step-by-step instructions and critical specifications. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: Fully printable for physical reference. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Equivalent: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Flat-Six (for comparison to non-turbo 911s, but 930 is Turbocharged) Engine Code Turbo: Type 930/10 Displacement: 3.0 Liters (2994 cc) Bore X Stroke: 98.0 mm x 74.4 mm Compression Ratio: 7.0:1 Performance Horsepower Hp: 260 hp @ 5500 rpm (DIN) Torque Lb-Ft: 252 lb-ft @ 3500 rpm (DIN) Fuel System Fuel Injection: Bosch K-Jetronic (CIS - Continuous Injection System) Fuel Type: Premium Unleaded Gasoline (98 RON / 93 AKI) Cooling System Cooling Method: Air-cooled with oil cooler and oil-to-air intercooler for turbocharging. Turbocharger Details Turbocharger Model: Garrett AiResearch Turbocharger Boost Pressure: 0.7 bar (approx. 10 psi) 🔧 Transmission Standard Transmission Type: 4-Speed Manual Transaxle Transaxle Code: Type 915/34 Features Gear Ratios 1St: 3.182:1 Gear Ratios 2Nd: 1.833:1 Gear Ratios 3Rd: 1.261:1 Gear Ratios 4Th: 0.920:1 Gear Ratios Reverse: 2.500:1 Final Drive Ratio: 3.333:1 (8:27) Fluid Type Transmission Fluid: Porsche TegeSyn (GL-5, SAE 75W/90) 📐 Dimensions Exterior Length: 4235 mm (166.7 in) Width: 1775 mm (69.9 in) Height: 1310 mm (51.6 in) Wheelbase: 2270 mm (89.4 in) Weights Curb Weight: 1195 kg (2634 lbs) Gross Weight Rating: 1610 kg (3550 lbs) Towing Capacity: Not Recommended Wheels Tires Front Wheel Size: 7J x 15 Rear Wheel Size: 8J x 15 Front Tire Size: 215/60 VR 15 Rear Tire Size: 235/60 VR 15 Bolt Pattern: 5 x 130 mm 🛡️ Safety Features Ratings Crash Test Results: No official crash test ratings available for this era and model from common agencies. Active Features Braking System: Four-wheel disc brakes, dual-circuit hydraulic system. Passive Features Seat Belts: Three-point inertia reel seat belts. Body Structure: Reinforced safety cell, crumple zones (limited by era). 💡 Technology Features Infotainment Audio System: Period-correct AM/FM radio with cassette player (optional). Gauges: Comprehensive instrumentation including speedometer, tachometer, oil pressure, oil temperature, fuel level, and boost pressure gauge. Driver Assistance ABS: Anti-lock Braking System (ABS) was not...
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Sku: 389219
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Porsche 930 1977 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
930
Year:
1977
Chassis Code:
930
Codes
Vin Decoder Engine Code:
Type 930/10 (2.7L Turbocharged Flat-Six)
👋 Introduction
Market Position
Vehicle Segment:
Luxury Sports Car / Supercar
Competitive Analysis
Key Competitors Era:
Ferrari 308 GTB, Lamborghini Urraco, Aston Martin V8 Vantage
Key Features
Model Designation:
Porsche 930 Turbo (also known as the 911 Turbo)
Turbocharged Significance:
First turbocharged production car from Porsche, a groundbreaking performance icon.
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Language:
English
Format:
PDF (Downloadable)
Print Quality:
Full Printable
Interactivity:
Zoom IN/OUT enabled
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanics:
Complete disassembly, inspection, repair, and reassembly of the Type 930/10 engine.
Fuel System:
Bosch K-Jetronic fuel injection system, fuel pumps, fuel lines, injectors, fuel pressure regulator.
Ignition System:
Ignition timing, spark plugs, ignition coils, distributor, DME (Digital Motor Electronics) control for turbo models.
Turbocharging System:
Turbocharger unit, wastegate, boost pressure control, intercooler system.
Transmission Manual:
Type 915/34 G50 transaxle (4-speed) repair, clutch, gear shift linkage.
Suspension Front:
MacPherson strut system, torsion bars, anti-roll bar, steering rack, wheel bearings.
Suspension Rear:
Trailing arms, torsion bars, shock absorbers, anti-roll bar, spring plates.
Brakes Front:
Ventilated disc brakes, calipers, brake pads, brake lines, master cylinder.
Brakes Rear:
Ventilated disc brakes, calipers, brake pads, brake lines, parking brake mechanism.
Electrical System:
Wiring diagrams, starter motor, alternator, battery, fuses, relays, lighting, gauges.
Body And Chassis:
Body panel removal and installation, rust repair, jacking points, structural integrity.
Cooling System:
Oil cooler, oil lines, oil temperature regulation.
Exhaust System:
Exhaust manifolds, catalytic converter (if applicable for market), mufflers, exhaust pipes.
Procedures Included
Basic Maintenance:
Oil changes, filter replacements, spark plug checks, brake pad inspections, tire rotations.
Tune Up Procedures:
Ignition timing adjustment, fuel mixture adjustment (K-Jetronic), compression testing.
Engine Overhaul:
Step-by-step guide for complete engine rebuild, including piston rings, valve guides, crankshaft bearings.
Transmission Rebuild:
Detailed instructions for dismantling, cleaning, replacing synchros, gears, and bearings in the transaxle.
Brake Service:
Brake pad replacement, caliper service, rotor replacement, bleeding the brake system.
Suspension Repair:
Replacement of bushings, ball joints, tie rod ends, shock absorbers, and torsion bar adjustments.
Electrical Troubleshooting:
Diagnostic procedures for common electrical faults, using wiring diagrams to pinpoint issues.
Body Repair:
Guidelines for minor bodywork, dent removal, and panel alignment.
Turbocharger Maintenance:
Inspection of turbocharger for play, oil leaks, and wastegate function.
Troubleshooting Guides:
Detailed diagnostic charts for engine performance issues, starting problems, and electrical faults.
Technical Depth
Depth Level:
Comprehensive, covering factory-level repair and maintenance procedures.
Target Audience:
Professional technicians and experienced DIY mechanics with basic electrical and mechanical knowledge.
Content Focus:
Emphasizes step-by-step instructions and critical specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Fully printable for physical reference.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Equivalent:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Flat-Six (for comparison to non-turbo 911s, but 930 is Turbocharged)
Engine Code Turbo:
Type 930/10
Displacement:
3.0 Liters (2994 cc)
Bore X Stroke:
98.0 mm x 74.4 mm
Compression Ratio:
7.0:1
Performance
Horsepower Hp:
260 hp @ 5500 rpm (DIN)
Torque Lb-Ft:
252 lb-ft @ 3500 rpm (DIN)
Fuel System
Fuel Injection:
Bosch K-Jetronic (CIS - Continuous Injection System)
Fuel Type:
Premium Unleaded Gasoline (98 RON / 93 AKI)
Cooling System
Cooling Method:
Air-cooled with oil cooler and oil-to-air intercooler for turbocharging.
Turbocharger Details
Turbocharger Model:
Garrett AiResearch Turbocharger
Boost Pressure:
0.7 bar (approx. 10 psi)
🔧 Transmission
Standard
Transmission Type:
4-Speed Manual Transaxle
Transaxle Code:
Type 915/34
Features
Gear Ratios 1St:
3.182:1
Gear Ratios 2Nd:
1.833:1
Gear Ratios 3Rd:
1.261:1
Gear Ratios 4Th:
0.920:1
Gear Ratios Reverse:
2.500:1
Final Drive Ratio:
3.333:1 (8:27)
Fluid Type
Transmission Fluid:
Porsche TegeSyn (GL-5, SAE 75W/90)
📐 Dimensions
Exterior
Length:
4235 mm (166.7 in)
Width:
1775 mm (69.9 in)
Height:
1310 mm (51.6 in)
Wheelbase:
2270 mm (89.4 in)
Weights
Curb Weight:
1195 kg (2634 lbs)
Gross Weight Rating:
1610 kg (3550 lbs)
Towing Capacity:
Not Recommended
Wheels Tires
Front Wheel Size:
7J x 15
Rear Wheel Size:
8J x 15
Front Tire Size:
215/60 VR 15
Rear Tire Size:
235/60 VR 15
Bolt Pattern:
5 x 130 mm
🛡️ Safety Features
Ratings
Crash Test Results:
No official crash test ratings available for this era and model from common agencies.
Active Features
Braking System:
Four-wheel disc brakes, dual-circuit hydraulic system.
Passive Features
Seat Belts:
Three-point inertia reel seat belts.
Body Structure:
Reinforced safety cell, crumple zones (limited by era).
💡 Technology Features
Infotainment
Audio System:
Period-correct AM/FM radio with cassette player (optional).
Gauges:
Comprehensive instrumentation including speedometer, tachometer, oil pressure, oil temperature, fuel level, and boost pressure gauge.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not standard or widely available on the 1977 930.
Connectivity
Connectivity Features:
None (pre-dating modern connectivity systems).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km (3,000 miles) or annually.
Major Service Interval:
Every 20,000 km (12,000 miles) or two years, including valve adjustment and spark plug replacement.
Fluid Specifications
Engine Oil Type:
High-quality synthetic or semi-synthetic engine oil, SAE 20W-50 or 15W-50 API SG or higher.
Engine Oil Capacity With Filter:
8.0 Liters (8.5 US Quarts)
Brake Fluid Type:
DOT 4
Coolant Type:
Not applicable (air-cooled engine).
Known Issues
Common Problems Engine:
Oil leaks (crankshaft seals, valve cover gaskets), timing chain wear, intercooler leaks, fuel distributor issues.
Common Problems Transmission:
Worn synchros, difficult gear engagement, clutch wear.
Common Problems Turbo:
Wastegate diaphragm failure, turbocharger bearing wear, boost leaks.
Common Problems Electrical:
Corroded wiring connectors, failing voltage regulator, gauge cluster issues.
Filter Part Numbers
Oil Filter Part Number:
Mann Filter W 914/2 or equivalent (verify specific fitment)
Air Filter Part Number:
Mahle LX 84 or equivalent (verify specific fitment)
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Stuttgart, Germany
Porsche Philosophy:
Performance, engineering excellence, racing heritage.
Model Evolution
911 Lineage:
Developed from the iconic Porsche 911 platform.
Turbocharger Introduction:
First generation of the Porsche 911 Turbo (930) launched in 1975.
1977 Model Updates:
Minor revisions from earlier models, refinement of turbo system and chassis.
Production
Production Period:
1975-1989 (for the 930 generation)
Manufacturing Location:
Stuttgart, Germany
Significance:
Defined the 'supercar' class for many and cemented Porsche's reputation for turbocharged performance.
🏆 Awards & Recognition
Recognitions
Historical Impact:
Widely regarded as one of the most significant and influential sports cars of its era, a legend in automotive history.
Collectible Status:
Highly sought-after collector's car, representing the pinnacle of early turbocharged performance.
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