Porsche 997 2004-2009 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Porsche Model: 911 (997 Generation) Generation: 997 Codes Chassis Code: 997 Model Codes Covered: 997.1 (2004-2008), 997.2 (2009) 👋 Introduction Market Position Segment: Luxury Sports Car / Grand Tourer Competitive Analysis Competitors: Ferrari 458 Italia, Lamborghini Gallardo, Aston Martin Vantage, Chevrolet Corvette C6 Key Features Design Philosophy: Evolutionary design of the iconic Porsche 911 silhouette, improved aerodynamics, enhanced interior comfort and technology Performance Focus: Rear-engine layout, advanced suspension, powerful flat-six engines, precise handling 📋 Manual Details Coverage Areas Applicable Years: 2004, 2005, 2006, 2007, 2008, 2009 Models Covered: Carrera, Carrera S, Carrera 4, Carrera 4S, Carrera GTS, GT3, GT3 RS, Turbo, Turbo S, Targa 4, Targa 4S, Convertible variants Page Count Estimated Pages: Hundreds of pages (specific count not provided, but described as very detailed) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied, standard for factory manuals unless specified otherwise) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel system, ignition system, exhaust system, engine management, transmission (manual and automatic), drivetrain Chassis: Suspension (front and rear), steering system, brake system (hydraulic and parking brake), wheels and tires, chassis alignment Electrical: Battery and charging system, starting system, lighting system, instrumentation, infotainment, body electronics (power windows, locks, seats), climate control, safety systems (airbags, ABS, PSM), wiring diagrams Body: Body panels, doors, hood, trunk, bumpers, glass, interior trim, seats, safety restraints, convertible top mechanism Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement Repair: Engine overhaul, transmission rebuild, brake component replacement, suspension repair, steering rack replacement, electrical component diagnosis and repair, body panel repair and replacement Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides Diagnostics: On-board diagnostics (OBD-II), system testing, component testing Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls Detail Level: Step-by-step instructions, detailed photos, exploded diagrams, torque specifications, service limits 📊 Manual Specifications File Format Compatibility: Windows and MAC OS Searchability: Likely searchable text within PDF (standard for professional manuals) Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) Licensing Usage License: Lifetime use, unlimited devices, no expiry ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Flat-Six (Boxer) Performance 997.1 Carrera Engine: 3.6L (3596 cc), 325 hp @ 6800 rpm, 270 lb-ft @ 4250 rpm 997.1 Carrera S Engine: 3.8L (3824 cc), 355 hp @ 6600 rpm, 295 lb-ft @ 4600 rpm 997.2 Carrera Engine: 3.6L (3614 cc), 345 hp @ 6500 rpm, 287 lb-ft @ 4400 rpm 997.2 Carrera S Engine: 3.8L (3800 cc), 385 hp @ 6500 rpm, 310 lb-ft @ 4400 rpm 997 Gt3 Engine: 3.6L (3600 cc), 415 hp @ 7600 rpm, 299 lb-ft @ 5500 rpm 997 Turbo Engine: 3.6L Twin-Turbocharged Flat-Six (3600 cc), 480 hp @ 6000 rpm, 460 lb-ft @ 1950-5000 rpm 997 Turbo S Engine: 3.6L Twin-Turbocharged Flat-Six (3600 cc), 530 hp @ 6250 rpm, 516 lb-ft @ 2100-4250 rpm Fuel System Fuel Delivery: Fuel Injection (Direct Injection on 997.2 models) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Technical Features Variable Valve Timing: VarioCam Plus (on most models) 🔧 Transmission Standard Manual Transmission: 6-speed manual (G97.xx series) Optional Automatic Transmission: Tiptronic S (5-speed automatic with manual override on 997.1), PDK (7-speed dual-clutch transmission on 997.2) Features Limited Slip Differential: Optional on some models, standard on GT3 and Turbo variants Fluid Specifications Manual Transmission Fluid: Porsche Spec. 000 043 205 44 (e.g., Mobilube PTX 75W-90 or equivalent) Pdk Transmission Fluid: Porsche DCT Fluid (e.g., Pentosin FFL-3 or equivalent) 📐 Dimensions Exterior Length: Approx. 4427 mm (174.3 in) for Carrera Coupe Width: Approx. 1801 mm (70.9 in) for Carrera Coupe Height: Approx. 1300 mm (51.2 in) for Carrera Coupe Weights Curb Weight: Approx. 1370 kg (3020 lbs) for Carrera Manual Coupe 🛡️ Safety Features Ratings NHTSA Rating: Not officially rated by NHTSA in the same way as mass-market vehicles, but designed to meet stringent European safety standards. Active Features Stability Control: Porsche Stability Management (PSM) ABS: Anti-lock Braking System (ABS) Traction Control: ASR (Anti-Slip Regulation) Passive Features Airbags: Driver and front passenger airbags, side airbags, optional knee airbags Seatbelts: Three-point inertia-reel seat belts with pre-tensioners and belt-force limiters 💡 Technology Features Infotainment Audio System: Optional Bose or Burmester surround sound systems, standard PCM (Porsche Communication Management) infotainment unit. Navigation: Integrated GPS navigation system (PCM). Driver Assistance Parking Assist: Optional front and rear ParkAssist sensors. Cruise Control: Standard cruise control functionality. Connectivity Bluetooth: Optional Bluetooth connectivity for hands-free calling and audio streaming (depending on PCM version and options). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 miles or 12 months, whichever comes first (refer to specific year/model for exact recommendations). Major Service Interval: Often around...
Porsche DCT Fluid (e.g., Pentosin FFL-3 or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 4427 mm (174.3 in) for Carrera Coupe
Width:
Approx. 1801 mm (70.9 in) for Carrera Coupe
Height:
Approx. 1300 mm (51.2 in) for Carrera Coupe
Weights
Curb Weight:
Approx. 1370 kg (3020 lbs) for Carrera Manual Coupe
🛡️ Safety Features
Ratings
NHTSA Rating:
Not officially rated by NHTSA in the same way as mass-market vehicles, but designed to meet stringent European safety standards.
Active Features
Stability Control:
Porsche Stability Management (PSM)
ABS:
Anti-lock Braking System (ABS)
Traction Control:
ASR (Anti-Slip Regulation)
Passive Features
Airbags:
Driver and front passenger airbags, side airbags, optional knee airbags
Seatbelts:
Three-point inertia-reel seat belts with pre-tensioners and belt-force limiters
💡 Technology Features
Infotainment
Audio System:
Optional Bose or Burmester surround sound systems, standard PCM (Porsche Communication Management) infotainment unit.
Navigation:
Integrated GPS navigation system (PCM).
Driver Assistance
Parking Assist:
Optional front and rear ParkAssist sensors.
Cruise Control:
Standard cruise control functionality.
Connectivity
Bluetooth:
Optional Bluetooth connectivity for hands-free calling and audio streaming (depending on PCM version and options).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 miles or 12 months, whichever comes first (refer to specific year/model for exact recommendations).
Major Service Interval:
Often around 30,000 or 60,000 miles, including spark plug replacement, brake fluid flush, and inspections.
Fluid Specifications
Engine Oil Capacity:
Approx. 8.5 - 9.5 liters (8.9 - 10.0 US quarts), depending on engine variant and oil filter.
Engine Oil Viscosity:
0W-40 or 5W-40 (meeting Porsche A40 specification) for most naturally aspirated and turbocharged engines. Consult manual for specific recommendations.
Coolant Type:
Porsche Antifreeze (e.g., Porsche G0012A8GM1 or G0012A4DM1)
Brake Fluid Type:
DOT 4 (Porsche Premium Brake Fluid)
Known Issues
Intermediate Shaft Bearing Ims:
A concern on earlier 996/997.1 models, though the 997 generation generally has more robust IMS bearings than the 996. Still a point of discussion and preventative maintenance for some owners.
Bore Scoring:
Less common than on some previous Porsche models, but still a potential issue, particularly on some engines, often linked to driving style or manufacturing tolerances.
Oil Migration Issues:
Some models, particularly those with dry-sump lubrication, can experience oil starvation under extreme G-forces if not properly addressed or if oil levels are not maintained correctly.
Transmission Issues:
Early PDK transmissions had some software glitches, and manual transmissions can experience clutch wear, as expected.
📚 Vehicle History
Brand Heritage
Heritage:
Porsche has a long and illustrious history in motorsport and sports car manufacturing, with the 911 being its flagship model since 1963.
Model Evolution
997 Generation Introduction:
Introduced in 2004 as a successor to the 996 generation. Featured a significant redesign, including the return of the distinctive round headlights.
997 Facelift ("997.2"):
Introduced for the 2009 model year, featuring updated engines (Direct Injection), revised styling, and the introduction of the PDK transmission.
Production
Production Period:
2004-2012 (997 generation encompasses 2004-2009 models as per the manual title)
Manufacturing Location:
Stuttgart-Zuffenhausen, Germany
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive journalists for its driving dynamics, handling, and engine performance. Frequently featured in 'best sports car' lists.
Design Awards:
Lauded for its timeless design and evolution of the iconic 911 shape.
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