This manual covers the 200 and 25 Series vehicles produced between 1999 and 2005. These models, built on the R8 and Coventry platforms respectively, offered a range of engine options including the K-Series petrol engines (1.4L, 1.6L, 2.0L VVC) and the L-Series diesel engine. Known for their comfortable ride and handling, these compact cars were manufactured in the UK and represented a significant part of the compact car offering. Available in various body styles including 3-door and 5-door hatchbacks and a 4-door saloon, these vehicles were designed for everyday use and offered a practical motoring solution. This comprehensive factory service repair workshop manual provides detailed information for the maintenance, diagnosis, and repair of the 200/25 Series. It covers all major mechanical and electrical systems, including the powertrain, chassis, and bodywork, with specific guidance on engine specifications, transmission details, and fluid requirements. The manual includes step-by-step repair procedures, troubleshooting guides for common issues such as K-Series Head Gasket Failure (HGF), and detailed technical specifications, torque settings, and wiring diagrams. This resource is intended to assist owners, independent garages, and professional mechanics in effectively maintaining and repairing these vehicles. 🏷️ Basic Information Identification Make: Rover Model: 200 / 25 Series Years Covered: 1999-2005 Codes Platform Codes: R8 (Rover 200 Series - early part of range), Coventry (Rover 25 Series) 👋 Introduction Market Position Target Audience: Rover 200/25 owners, independent garages, DIY mechanics Competitive Analysis Value Proposition: Comprehensive, factory-level repair information at a fraction of the cost of official manufacturer manuals, lifetime access Key Features Visual Aid: Hundreds of detailed photos and diagrams Instruction Style: Step-by-step instructions Content Quality: Professional grade, as used by mechanics 📋 Manual Details Coverage Areas Primary Coverage: Mechanical, Electrical, Bodywork, Troubleshooting, Diagnostics, Maintenance, Repair Secondary Coverage: Vehicle specifications, wiring diagrams, torque settings, special tools Page Count Estimated Pages: Hundreds (specific count not provided, but implied to be comprehensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, cooling system, exhaust system, transmission (manual and automatic), clutch, drivetrain Chassis: Suspension (front and rear), steering system, brakes (front and rear, ABS), wheels and tires Electrical: Battery, charging system, ignition system, lighting, instruments, warning indicators, engine control module (ECM) wiring, body control module (BCM) wiring, infotainment wiring, power windows, central locking, security systems Body: Body construction, exterior panels, interior trim, seats, doors, windows, glass, bumpers, paint and corrosion protection Procedures Included Maintenance: Scheduled maintenance checks, oil and filter changes, fluid level checks and top-ups, spark plug replacement, air filter replacement, brake fluid changes, coolant changes Repair: Engine rebuilds, transmission overhaul, brake caliper replacement, suspension component replacement, steering rack repair, electrical component diagnosis and replacement, body panel repair and replacement Troubleshooting: Diagnostic flowcharts for common symptoms (e.g., engine not starting, poor performance, brake issues, electrical faults) Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts Detail Level: Step-by-step instructions, detailed photos, exploded diagrams, torque specifications, wiring schematics 📊 Manual Specifications File Format Compatibility: Windows and MAC compatible Licensing: Lifetime usage, no expiry date, no renewal fees Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) Access Access: Instant download Device Compatibility: Computer, tablet, smartphone Installation: No installation required, viewable with standard PDF reader ⚙️ Engine Specifications Primary Engine Engine Codes: K-Series (e.g., K14, K16, KV6), L-Series Diesel Engine Variant 1 4L Displacement 1 4: 1396 cc (1.4 Litre) Power 1 4: Approx. 75-105 PS (depending on exact tune and model variant) Torque 1 4: Approx. 115-130 Nm (depending on exact tune and model variant) Engine Variant 1 6L Displacement 1 6: 1589 cc (1.6 Litre) Power 1 6: Approx. 82-110 PS (depending on exact tune and model variant) Torque 1 6: Approx. 130-145 Nm (depending on exact tune and model variant) Engine Variant 2 0L Vvc Displacement 2 0 Vvc: 1994 cc (2.0 Litre VVC) Power 2 0 Vvc: Approx. 145-160 PS Torque 2 0 Vvc: Approx. 180-195 Nm Engine Variant Diesel Displacement Diesel: 1905 cc (2.0 Litre L-Series Diesel) Power Diesel: Approx. 75-82 PS Torque Diesel: Approx. 135-145 Nm Fuel System Fuel Injection: Multi-point fuel injection (MPI) for petrol engines Diesel Fuel System: Direct injection (rotary pump or common rail depending on exact L-Series variant) Performance Fuel Type: Unleaded Petrol (95 RON recommended), Diesel 🔧 Transmission Standard Transmission Manual Gearbox: 5-speed manual (PG1 gearbox family for most petrol variants) Optional Transmission Automatic Gearbox: 4-speed automatic (often JATCO or equivalent) Features Clutch Type: Hydraulically operated dry single plate clutch 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 4-door saloon (Rover 200), 5-door hatchback (Rover 25) Length: Varies by body style, approx. 3900-4300 mm Width: Approx. 1600-1700 mm Height: Approx. 1350-1400 mm Weights Kerb Weight: Approx. 1050-1250 kg...