🏷️ Basic Information Identification Make: Rover Model: MG ZR / Rover 25 Trim Level: 160 (MG ZR) Codes Platform Code: XJ Generation Model Generation: First Generation (1999-2005) 👋 Introduction Market Position Segment: Compact Sports Hatchback / Supermini Competitive Analysis Key Competitors: Ford Focus, Volkswagen Golf, Vauxhall Astra, Peugeot 206 GTI, Renault Clio Sport Key Features Driving Experience: Known for sporty handling and a driver-focused experience, particularly in MG ZR guise. Performance Variants: The MG ZR 160 represents the performance-oriented variant, offering enhanced power and handling over standard Rover 25 models. 📋 Manual Details Coverage Areas Systems: Engine, Emission Control, Engine Management, Fuel Delivery, Cooling, Manifold, Exhaust, Clutch, Manual Transmission, Automatic Transmission, Driveshaft, Steering, Front Suspension, Rear Suspension, Brake System, Restraint System, Doors, Exterior Fittings, Interior Trim, Screens, Seats & Seat Belts, Sunroofs, Body & Accessories, Heating & Ventilation, Air Conditioning, Wiper & Washer, Electrical System, Instruments, Owner's Manual Information Page Count Estimated Pages: Comprehensive (exact count not specified, but implies full workshop coverage) Manual Type Type: Full Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (K Series, L Series Turbo), Transmissions (Manual R65, PG1, Automatic EM-CVT), Clutch, Driveshaft Chassis: Steering, Front Suspension, Rear Suspension, Brake System Body And Interior: Doors, Exterior Fittings, Interior Trim, Screens, Seats & Seat Belts, Sunroofs, Body & Accessories, Heating & Ventilation, Air Conditioning Electrical: Electrical System, Instruments, Emission Control, Engine Management System, Wiper & Washer Procedures Included Maintenance: Routine service, fluid changes, filter replacement, lubrication Diagnosis And Troubleshooting: Fault finding, diagnostic procedures for engine, electrical and mechanical systems Repair And Overhaul: Engine rebuilds, transmission overhaul, brake system repair, suspension component replacement, bodywork repair Electrical System Repair: Wiring diagrams, component testing, system diagnostics Technical Depth Depth: Comprehensive (from basic maintenance to complex component overhauls and diagnostics) 📊 Manual Specifications File Format Digital Format: PDF Print Quality Quality: Likely high-quality scans or digitally produced PDFs suitable for printing and screen viewing Binding Type Binding: N/A (Digital File) Paper Type Paper: N/A (Digital File) ⚙️ Engine Specifications Primary Engine K Series Engine Name: K Series 16 Valve DOHC K Series Displacement: 1.8 Liters (1796cc) K Series Configuration: Inline-4 (I4) K Series Valvetrain: Dual Overhead Camshaft (DOHC), 16 Valves K Series Performance Mg Zr 160: Approx. 160 PS (158 bhp; 118 kW) @ 6700 rpm; Approx. 174 Nm (128 lb-ft) @ 4300 rpm (Specific figures may vary slightly by model year). Secondary Engine L Series Engine Name: L Series Turbocharged Intercooled SOHC L Series Displacement: 2.0 Liters (1994cc) L Series Configuration: Inline-4 (I4) L Series Valvetrain: Single Overhead Camshaft (SOHC), 8 Valves L Series Performance: Typically around 100-115 PS depending on turbo and intercooler setup. (Specific figures for Rover 25 variants would be detailed in the manual). Fuel System K Series Fuel Delivery: Multi-point Fuel Injection (MPI) L Series Fuel Delivery: Direct Injection, Turbocharged 🔧 Transmission Standard Mg Zr 160 Standard Transmission: PG1 5-Speed Manual Transmission Optional Rover 25 Optional Transmission: EM-CVT (Electronic Continuously Variable Transmission) Automatic Features R65 Manual Transmission: A 5-speed manual transmission often found in lower-powered variants of the Rover 25 platform, likely covered for maintenance. The PG1 is the more performance-oriented manual. Pg1 Manual Transmission: A robust 5-speed manual gearbox known for its sporty feel, coupled with the K Series engines. Em Cvt Automatic Transmission: Continuously Variable Transmission offering smooth acceleration, often found in less performance-focused models. 📐 Dimensions Exterior Body Style: 3-door and 5-door hatchback Wheelbase: Approx. 2518 mm (99.1 in) Length: Approx. 3986 mm (157.0 in) Width: Approx. 1690 mm (66.5 in) Height: Approx. 1416 mm (55.7 in) Weights Kerb Weight: Varies by model and engine; MG ZR 160 typically around 1160 kg (2557 lbs). 🛡️ Safety Features Ratings Euro Ncap Rating: The Rover 25/MG ZR platform received a 3-star Euro NCAP rating for adult occupant protection. (Specifics might vary by exact test date and configuration). Active Features Braking System: Front: Ventilated discs; Rear: Solid discs (upgradeable for 160 variant). ABS: Available as an option on many models, standard on higher trims/performance variants. Passive Features Airbags: Driver and passenger airbags standard on most models. Side airbags may have been optional. Seat Belts: 3-point front seat belts with pre-tensioners, 3-point rear seat belts. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player. Basic sound system. Driver Assistance Cruise Control: Optional on some higher-specification models, but not a common feature. Connectivity Auxiliary Input: Rare on original units; aftermarket head units often required for USB/Bluetooth connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 12,000 miles or 12 months, whichever comes first. (Refer to specific manual section for precise details). Air Filter Replacement: Recommended every 24,000 miles or 24 months. (Refer to specific manual section). Spark Plug Replacement: Depending on type (standard vs. long-life), typically 48,000 to 60,000 miles. (Refer to specific manual section)....