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RSV MILLE 2002 APRILIA Service Repair Manual
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Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2002 Introduction Market Position Positioning: The Aprilia RSV Mille is positioned as a high-performance Italian sportbike, known for its premium components,...
Tipo: Motorcycles
Fabricante:
Sku: 167740
Tag:
Aprilia
RSV Models
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | RSV Mille |
| Year: | 2002 |
| Introduction | |
| Market Position | |
| Positioning: | The Aprilia RSV Mille is positioned as a high-performance Italian sportbike, known for its premium components, sophisticated engineering, and track-bred pedigree. This service manual caters to owners and independent workshops seeking to maintain and repair this sophisticated machine to factory standards. |
| Competitive Analysis | |
| Competitors 2002: | In 2002, the RSV Mille competed directly with other flagship sportbikes such as the Ducati 996/998, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR954RR, and Kawasaki ZX-9R. Its V-twin engine and Italian flair offered a distinct alternative to the Japanese inline-fours. |
| Key Features Vehicle | |
| Features: | The 2002 RSV Mille is characterized by its powerful Rotax V-twin engine, advanced chassis design, premium suspension components (often Öhlins as an option or standard on certain trims), and aggressive styling. It was celebrated for its torque delivery and handling characteristics. |
| Key Features Manual | |
| Manual Utility: | This manual is presented as the identical resource used by professional technicians, offering step-by-step instructions and detailed repair information, enabling owners to perform their own maintenance and repairs, thereby saving costs. |
| Manual Details | |
| Coverage Areas | |
| Covered Systems: | General Information, Periodic Maintenance, Tune-up Procedures, Engine, Fuel and Lubrication System, Electrical System, Chassis, Servicing Information |
| Page Count | |
| Estimated Pages: | N/A (Print year provided, specific page count not listed in product info) |
| Manual Type | |
| Type: | Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed engine service, diagnosis, and repair including internal components, cooling system, and exhaust. |
| Fuel And Lubrication: | Fuel delivery, injection system, carburetors (if applicable to specific sub-models/regions), oil system, and lubrication specifications. |
| Electrical: | Complete electrical system schematics, component testing, ignition system, lighting, battery, and starter/charging systems. |
| Chassis: | Frame, suspension (front and rear), steering, brakes, wheels, and tires. |
| Procedures Included | |
| Maintenance: | Periodic maintenance schedules, fluid changes, filter replacements, and general upkeep. |
| Tune Up: | Detailed tune-up procedures, including ignition timing, air-fuel mixture adjustment, and spark plug specifications. |
| Diagnosis And Repair: | Step-by-step repair instructions, troubleshooting guides for common issues, and diagnostic procedures for all major systems. |
| Technical Depth | |
| Depth: | Comprehensive, suitable for professional technicians, covering all aspects from basic maintenance to in-depth engine rebuilding and electrical diagnostics. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Print Quality | |
| Printability: | Yes |
| Binding Type | |
| Binding: | N/A (Digital PDF Download) |
| Paper Type | |
| Paper: | N/A (Digital PDF Download) |
| Compatibility | |
| Os Compatibility: | Windows/Mac |
| Requirements | |
| Software Requirements: | Adobe PDF Reader |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | V-twin (90-degree) |
| Engine Displacement: | 997.6 cc |
| Bore X Stroke: | 97 mm x 67.5 mm |
| Valve Train: | DOHC, 4 valves per cylinder |
| Cooling System: | Liquid-cooled |
| Fueling: | Electronic Fuel Injection (EFI) |
| Lubrication System: | Wet sump, with oil cooler |
| Performance | |
| Horsepower Approx: | ~130 hp @ 9,000 rpm |
| Torque Approx: | ~100 Nm (74 lb-ft) @ 7,000 rpm |
| Fuel System | |
| Injection System: | Magneti Marelli EFI (specific ECU and injector details likely in manual) |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed sequential manual |
| Features | |
| Clutch: | Hydraulically actuated, multi-plate wet clutch |
| Final Drive: | Chain drive |
| Dimensions | |
| Exterior | |
| Wheelbase Approx: | 1400 mm (55.1 in) |
| Seat Height Approx: | 830 mm (32.7 in) |
| Weights | |
| Dry Weight Approx: | 195 kg (430 lbs) |
| Fuel Tank Capacity: | 21 Liters (5.5 US gal) |
| Safety Features | |
| Active Features | |
| Braking System Front: | Dual 320 mm semi-floating discs, radial-mount Brembo calipers |
| Braking System Rear: | Single 220 mm disc, Brembo caliper |
| Suspension Front: | 43 mm upside-down telescopic fork (e.g., Paioli or Öhlins options), adjustable compression, rebound, and preload |
| Suspension Rear: | Monoshock absorber with adjustable preload, compression, and rebound damping |
| Passive Features | |
| Frame: | Aluminum twin-spar frame with reinforced steering head |
| Technology Features | |
| Infotainment | |
| Dashboard Display: | Analog tachometer and speedometer, digital display for odometer, trip meter, fuel level, coolant temperature, and clock. The manual covers diagnostics for these components. |
| Driver Assistance | |
| ABS: | ABS was an optional feature on some RSV Mille models of this era. This manual would detail its operation and troubleshooting if equipped. |
| Connectivity | |
| Diagnostic Ports: | Likely features a diagnostic connector for ECU access and fault code retrieval. The manual will specify its location and usage for diagnosis. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 5,000-7,500 km (3,000-4,500 miles) or annually, refer to manual for precise interval. |
| Valve Check Interval: | Often around 10,000-15,000 km (6,000-9,000 miles), subject to manual confirmation. |
| Fluid Specifications | |
| Engine Oil Type: | API SG or higher, SAE 10W-40 or 15W-50 motorcycle-specific synthetic or semi-synthetic oil (verify specific viscosity and specification in manual). |
| Coolant Type: | Ethylene glycol-based antifreeze coolant with corrosion inhibitors (specific Aprilia or compatible brand recommended). |
| Brake Fluid Type: | DOT 4 or DOT 5.1 (refer to manual for exact specification and change interval). |
| Clutch Fluid Type: | DOT 4 (typically shared with brake system, verify in manual). |
| Known Issues | |
| Electrical Gremlins: | Early models sometimes experienced minor electrical connector issues; thorough inspection and dielectric grease application are recommended (manual will detail troubleshooting). |
| Regulator Rectifier: | While not exclusive to 2002, charging system components can be a point of inspection and potential upgrade. |
| Clutch Slave Cylinder: | Some owners report potential leaks or issues with the clutch slave cylinder; manual will cover its maintenance. |
| Vehicle History | |
| Brand Heritage | |
| Brand Focus: | Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement categories and Grand Prix racing, known for innovation and performance-oriented motorcycles. |
| Model Evolution | |
| Rsv Mille Genesis: | The RSV Mille was Aprilia's entry into the litre-class sportbike market, leveraging their racing experience and the performance of the Rotax V-twin engine, which was also used by BMW. The 2002 model represents an evolution with refinements in engine management and chassis components over earlier versions. |
| Production | |
| Production Period: | The RSV Mille was produced from 1998 to 2003, before being succeeded by the RSV Factory and later the RSV1000R/RR models. |
| Awards & Recognition | |
| Recognitions | |
| Motorcycle Press Reviews: | The Aprilia RSV Mille consistently received positive reviews from motorcycle publications for its performance, handling, and Italian character, often praised for its potent V-twin engine and track-day capability. |