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Ssangyong Actyon Car 2006-2009 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Ssangyong Model: Actyon Model Years Covered: 2006, 2007, 2008, 2009 Codes Chassis Codes: Korando C (Internal designation for some markets, distinct from Korando) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Competitive Analysis Key Competitors: Hyundai Tucson (first generation), Kia Sportage (second generation), Mitsubishi Outlander (first generation), Nissan X-Trail (first generation). Key Features Design Philosophy: Distinctive styling with a polarizing design, often characterized by its asymmetrical front end and robust SUV stance. Manual Value Proposition: Provides comprehensive, factory-level repair and maintenance information for DIY mechanics and professional technicians, ensuring accurate and efficient servicing. 📋 Manual Details Coverage Areas General Coverage: All repairs, servicing, and troubleshooting procedures Page Count Estimated Page Count: Hundreds of pages (precise number not specified, indicative of comprehensive coverage) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description and target market) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, lubrication system, cooling system, exhaust system, emissions control. Drivetrain: Transmission (manual & automatic), transfer case, drive shafts, differentials, axles, final drive. Chassis: Suspension (front & rear), steering system, braking system (hydraulic, ABS), wheels, tires. Electrical: Starting system, charging system, lighting system, instrument cluster, power distribution, body electrical systems, HVAC controls, infotainment systems, diagnostic trouble codes (DTCs). Body: Body construction, exterior panels, interior trim, doors, windows, glass, sunroof, seats, safety restraints. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspection and replacement, tune-ups. Repair: Component disassembly, inspection, repair, and reassembly of all major vehicle systems. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, wiring diagrams for electrical diagnosis. Technical Depth Depth Of Information: Comprehensive, from basic maintenance to advanced diagnostics and complete rebuilds. Includes step-by-step instructions and detailed exploded diagrams. 📊 Manual Specifications File Format Format: PDF Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Usage Rights License: Lifetime use, no expiry dates, usable on multiple devices/computers. Platform Compatibility Compatibility: Fully compatible with Windows and MAC computers, tablets, and smartphones. ⚙️ Engine Specifications Primary Engine Engine Code Diesel: XDi200 (e.g., D20DT) Engine Type Diesel: 2.0L Inline 4-Cylinder Turbocharged Diesel Performance Horsepower Diesel: Approximately 141 hp (104 kW) at 4000 rpm (Varies slightly by specific engine tune) Torque Diesel: Approximately 310 Nm (229 lb-ft) at 1800-2750 rpm (Varies slightly by specific engine tune) Horsepower Petrol: Approximately 150 hp (110 kW) at 5500 rpm Torque Petrol: Approximately 214 Nm (158 lb-ft) at 4300 rpm Fuel System Fuel Delivery Diesel: Common Rail Direct Injection (CRDi) with Turbocharging and Intercooler. Fuel Delivery Petrol: Multi-point Fuel Injection (MPI) Other Engine Options Engine Code Petrol: G23D (e.g., D23) Engine Type Petrol: 2.3L Inline 4-Cylinder Petrol (Gasoline) 🔧 Transmission Standard Transmission Type Diesel: 5-speed Manual Transmission Type Petrol: 5-speed Manual Transmission Optional Transmission Type Diesel Automatic: 5-speed Automatic Transmission (with T-Tronic manual shift mode) Type Petrol Automatic: 5-speed Automatic Transmission Features Drivetrain Options: Part-time 4WD (selectable) or 2WD (RWD) 📐 Dimensions Exterior Length: Approx. 4340 mm (170.9 in) Width: Approx. 1805 mm (71.1 in) Height: Approx. 1770 mm (69.7 in) Wheelbase: Approx. 2630 mm (103.5 in) Weights Curb Weight Diesel: Approx. 1720 kg - 1850 kg (3792 lbs - 4079 lbs) depending on configuration Curb Weight Petrol: Approx. 1600 kg - 1700 kg (3527 lbs - 3748 lbs) depending on configuration Gross Vehicle Weight Rating Gvw: Typically around 2300 kg - 2400 kg 🛡️ Safety Features Ratings Crash Test Results: No specific official crash test ratings (e.g., NCAP, IIHS) widely published for all markets, but built to meet prevailing safety standards of its era. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Esp: Electronic Stability Program (ESP) or Electronic Stability Control (ESC) available on higher trims or optional. Traction Control: Traction Control System (TCS) often integrated with ESP. Passive Features Airbags: Front airbags for driver and passenger. Side airbags and curtain airbags may be available on higher trim levels. Seatbelts: 3-point seatbelts with pre-tensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, often with optional auxiliary input or MP3 compatibility. Higher trims may feature improved sound systems. Navigation: Optional satellite navigation system available on some higher-spec models. Driver Assistance Parking Sensors: Rear parking sensors available on select trim levels. Cruise Control: Cruise control typically standard on higher trim levels and optional on mid-range models. Connectivity Bluetooth: Bluetooth hands-free calling and audio streaming was an option or standard on later/higher trims. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 12 months, whichever comes first (consult manual for specific recommendations). Oil Change Interval Petrol: Typically every 5,000 to 7,500 miles (8,000 to 12,000 km)...
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Sku: 505953
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Ssangyong Actyon Car 2006-2009 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Ssangyong
Model:
Actyon
Model Years Covered:
2006, 2007, 2008, 2009
Codes
Chassis Codes:
Korando C (Internal designation for some markets, distinct from Korando)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Competitive Analysis
Key Competitors:
Hyundai Tucson (first generation), Kia Sportage (second generation), Mitsubishi Outlander (first generation), Nissan X-Trail (first generation).
Key Features
Design Philosophy:
Distinctive styling with a polarizing design, often characterized by its asymmetrical front end and robust SUV stance.
Manual Value Proposition:
Provides comprehensive, factory-level repair and maintenance information for DIY mechanics and professional technicians, ensuring accurate and efficient servicing.
📋 Manual Details
Coverage Areas
General Coverage:
All repairs, servicing, and troubleshooting procedures
Page Count
Estimated Page Count:
Hundreds of pages (precise number not specified, indicative of comprehensive coverage)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description and target market)
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, lubrication system, cooling system, exhaust system, emissions control.
Drivetrain:
Transmission (manual & automatic), transfer case, drive shafts, differentials, axles, final drive.
Chassis:
Suspension (front & rear), steering system, braking system (hydraulic, ABS), wheels, tires.
Electrical:
Starting system, charging system, lighting system, instrument cluster, power distribution, body electrical systems, HVAC controls, infotainment systems, diagnostic trouble codes (DTCs).
Body:
Body construction, exterior panels, interior trim, doors, windows, glass, sunroof, seats, safety restraints.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspection and replacement, tune-ups.
Repair:
Component disassembly, inspection, repair, and reassembly of all major vehicle systems.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, wiring diagrams for electrical diagnosis.
Technical Depth
Depth Of Information:
Comprehensive, from basic maintenance to advanced diagnostics and complete rebuilds. Includes step-by-step instructions and detailed exploded diagrams.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Print Capability:
Printable (single pages or entire manual)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Usage Rights
License:
Lifetime use, no expiry dates, usable on multiple devices/computers.
Platform Compatibility
Compatibility:
Fully compatible with Windows and MAC computers, tablets, and smartphones.
⚙️ Engine Specifications
Primary Engine
Engine Code Diesel:
XDi200 (e.g., D20DT)
Engine Type Diesel:
2.0L Inline 4-Cylinder Turbocharged Diesel
Performance
Horsepower Diesel:
Approximately 141 hp (104 kW) at 4000 rpm (Varies slightly by specific engine tune)
Torque Diesel:
Approximately 310 Nm (229 lb-ft) at 1800-2750 rpm (Varies slightly by specific engine tune)
Horsepower Petrol:
Approximately 150 hp (110 kW) at 5500 rpm
Torque Petrol:
Approximately 214 Nm (158 lb-ft) at 4300 rpm
Fuel System
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDi) with Turbocharging and Intercooler.
Fuel Delivery Petrol:
Multi-point Fuel Injection (MPI)
Other Engine Options
Engine Code Petrol:
G23D (e.g., D23)
Engine Type Petrol:
2.3L Inline 4-Cylinder Petrol (Gasoline)
🔧 Transmission
Standard Transmission
Type Diesel:
5-speed Manual Transmission
Type Petrol:
5-speed Manual Transmission
Optional Transmission
Type Diesel Automatic:
5-speed Automatic Transmission (with T-Tronic manual shift mode)
Type Petrol Automatic:
5-speed Automatic Transmission
Features
Drivetrain Options:
Part-time 4WD (selectable) or 2WD (RWD)
📐 Dimensions
Exterior
Length:
Approx. 4340 mm (170.9 in)
Width:
Approx. 1805 mm (71.1 in)
Height:
Approx. 1770 mm (69.7 in)
Wheelbase:
Approx. 2630 mm (103.5 in)
Weights
Curb Weight Diesel:
Approx. 1720 kg - 1850 kg (3792 lbs - 4079 lbs) depending on configuration
Curb Weight Petrol:
Approx. 1600 kg - 1700 kg (3527 lbs - 3748 lbs) depending on configuration
Gross Vehicle Weight Rating Gvw:
Typically around 2300 kg - 2400 kg
🛡️ Safety Features
Ratings
Crash Test Results:
No specific official crash test ratings (e.g., NCAP, IIHS) widely published for all markets, but built to meet prevailing safety standards of its era.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
Esp:
Electronic Stability Program (ESP) or Electronic Stability Control (ESC) available on higher trims or optional.
Traction Control:
Traction Control System (TCS) often integrated with ESP.
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags and curtain airbags may be available on higher trim levels.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with optional auxiliary input or MP3 compatibility. Higher trims may feature improved sound systems.
Navigation:
Optional satellite navigation system available on some higher-spec models.
Driver Assistance
Parking Sensors:
Rear parking sensors available on select trim levels.
Cruise Control:
Cruise control typically standard on higher trim levels and optional on mid-range models.
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming was an option or standard on later/higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 12 months, whichever comes first (consult manual for specific recommendations).
Oil Change Interval Petrol:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 12 months, whichever comes first.
Air Filter Replacement:
Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.
Fuel Filter Replacement Diesel:
Recommended every 20,000 - 30,000 miles (32,000 - 48,000 km).
Fluid Specifications
Engine Oil Diesel:
API CJ-4 or ACEA E7/E9, viscosity grade typically 5W-30 or 10W-30 (check manual for precise OEM spec).
Engine Oil Petrol:
API SN/SM or ACEA A3/B4, viscosity grade typically 5W-30 or 5W-40.
Coolant Type:
Ethylene Glycol-based coolant, typically a long-life type (e.g., OAT or HOAT).
Transmission Fluid Automatic:
Mercon V or equivalent Dexron-III/VI compatible fluid (verify specific transmission requirements).
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, viscosity grade 75W-90 or 80W-90 (verify specific transmission requirements).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Diesel Engine:
Potential for turbocharger issues, EGR valve problems, glow plug failures, and diesel particulate filter (DPF) clogging if not properly maintained or driven. Injector issues can occur with poor fuel quality.
Petrol Engine:
Less common issues, but ignition coil failures, spark plug wear, and occasional sensor faults may be encountered.
Transmission Automatic:
Some instances of solenoid issues or torque converter problems may be reported, though generally robust.
Suspension And Steering:
Wear on ball joints, tie rod ends, and bushings, particularly in vehicles used for off-road or heavy-duty applications.
Electrical Systems:
Sporadic electrical gremlins, issues with window regulators, central locking actuators, and dashboard warning lights can occur, often related to wiring harness integrity or module failures.
📚 Vehicle History
Brand Heritage
Ssangyong Origins:
SsangYong Motor Company, a South Korean manufacturer, known for SUVs and off-road vehicles, with a history of partnerships with various global automakers.
Model Evolution
Actyon Introduction:
Introduced in 2005 (as a 2006 model year), replacing the Rexton II's smaller sibling role in some markets. The Actyon was known for its bold, unconventional styling.
Platform Sharing:
Based on a modified chassis derived from the SsangYong Musso/Rexton platform, but with a more car-like monocoque construction for improved ride comfort.
Production
Production Location:
South Korea (primary manufacturing facility).
🏆 Awards & Recognition
Recognitions
Design Awards:
The SsangYong Actyon received polarizing reactions for its design, but its uniqueness was a defining characteristic in its market positioning. Specific design awards are not widely documented.
Ratings
Consumer Satisfaction:
Consumer satisfaction varied depending on the market and specific engine/transmission combination. Key areas of praise often included its distinctive styling and value for money, while criticisms sometimes focused on interior material quality or specific component reliability compared to more established brands.
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