🏷️ Basic Information Identification Make: SsangYong Model: Korando Generation: First Generation (DJ/K5) Model Years Covered: 1997, 1998, 1999, 2000 Codes Chassis Codes: DJ, K5 👋 Introduction Market Position Segment: Compact SUV/Off-Road Vehicle Key Appeal: Rugged styling, off-road capability, value for money Competitive Analysis Key Competitors: Jeep Wrangler (earlier models), Toyota RAV4, Honda CR-V, Mitsubishi Pajero/Montero Sport Key Features Vehicle Attributes: Body-on-frame construction, available 4WD, robust and simple design Manual Value Proposition: Provides comprehensive repair and maintenance guidance equivalent to factory service manuals, enabling owners to perform extensive work themselves. 📋 Manual Details Coverage Areas Primary Focus: Repair and Maintenance Target Audience: Professional Technicians and Experienced DIY Mechanics Page Count Estimated Page Count: Varies by specific edition, typically comprehensive (e.g., 1000+ pages) Manual Type Type: Repair Service Manual (Workshop Manual) Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System Drivetrain: Transmission (Manual & Automatic), Transfer Case, Drive Axles, Differentials Chassis: Suspension (Front & Rear), Steering System, Brakes (Hydraulic & Parking), Wheels & Tires Electrical: Starting System, Charging System, Lighting System, Instrumentation, Body Electrical, Powertrain Control Module (PCM), Chassis Control Module (CCM), Audio System Body: Body Structure, Exterior Panels, Interior Trim, Doors, Windows, Seats, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Top-offs Repair: Component Disassembly, Reassembly, Troubleshooting, Component Replacement Diagnostics: Fault Code Diagnosis, Circuit Testing, Component Testing Specifications: Torque Specifications, Clearances, Fluid Capacities, Electrical Resistance Values Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced engine and transmission overhauls, including detailed wiring diagrams and diagnostic procedures. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT Enabled Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent unzipping software) Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, SOHC (likely M16 or M15 series) Displacement: Typically 2.0L (1998cc) or 2.3L (2295cc) Performance Horsepower Range: Approx. 120-140 HP (depending on engine variant) Torque Range: Approx. 170-190 Nm (depending on engine variant) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (refer to manual for specific specification, e.g., G11 or G12) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features Drive Modes: 2WD (Rear Wheel Drive), 4WD (Part-time 4WD with selectable 2H/4H/4L) Fluid Specifications Manual Transmission Fluid: GL-4 or GL-5 Gear Oil (refer to manual for viscosity, e.g., 75W-90) Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for specific type) 📐 Dimensions Exterior Length: Approximately 4,500 - 4,700 mm (depending on body style) Width: Approximately 1,800 - 1,840 mm Height: Approximately 1,700 - 1,770 mm Weights Curb Weight: Approximately 1,700 - 1,900 kg Gross Vehicle Weight Rating: Refer to vehicle data plate 🛡️ Safety Features Ratings Crash Test Ratings: Limited official ratings available for this era and region. Generally considered robust for its class, but lacks modern advanced safety features. Active Features Braking System: Front Disc, Rear Drum (some later models or higher trims may have rear discs) ABS: Optional on some models, standard on higher trims in later years. Passive Features Airbags: Driver and Passenger Airbags (standard on most models within this timeframe) Seatbelts: Three-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM radio with CD player and/or cassette tape player. Basic speaker setup. Dashboard Features: Analog gauges for speedometer, tachometer, fuel level, engine temperature. Warning lights for various systems. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Auxiliary Input: Typically not available. Aftermarket solutions required for modern device connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 - 10,000 km or 6-12 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Every 20,000 - 30,000 km or annually. Spark Plug Replacement: Every 40,000 - 60,000 km (depending on plug type). Fluid Specifications Engine Oil Grade: API SG/SH or higher, SAE 10W-30 or 10W-40 (refer to manual for specific viscosity and capacity, typically ~4.5-5.5 liters). Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for precise specification). Power Steering Fluid: ATF Dexron II/III or specific power steering fluid (refer to manual). Known Issues Common Wear Items: Clutch wear (manual transmission), brake components, suspension bushings, exhaust system corrosion. Electrical Gremlins: Occasional issues with wiring harnesses, grounding points, and sensor failures common in vehicles of this age. Engine Management: Potential for ignition coil failure, oxygen sensor degradation, and fuel injector clogging. Transfer Case Issues: Rattling noises or difficulty engaging 4WD can indicate issues with the transfer case linkage or internal components. 📚 Vehicle History Brand Heritage Founder: Founded...