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Ssangyong Korando 1997 1998 1999 2000 Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Korando Generation: First Generation (CJ Series) Model Years Covered: 1997, 1998, 1999, 2000 👋 Introduction Market Position Vehicle Type: Compact SUV / Off-road vehicle Target Audience: Enthusiasts, DIY mechanics, independent repair shops seeking detailed technical information for SsangYong Korando models of the late 1990s. Competitive Analysis Segment Competitors: Jeep Cherokee (XJ), Toyota RAV4 (early generation), Suzuki Vitara, Land Rover Discovery (Series I) Key Features Vehicle Design Philosophy: Body-on-frame construction, robust 4WD system, utilitarian and off-road focused design. Manual Value Proposition Benefit: Provides essential technical data, repair procedures, and diagnostic information to maintain and repair the SsangYong Korando effectively, saving time and money compared to dealership services. 📋 Manual Details Coverage Areas Primary Coverage: North America, Europe, Asia Language: English Manual Type Type: Service and Repair Manual Format Format: Digital Download (PDF) Page Count Page Count: Estimated 1000+ pages (typical for a comprehensive service manual of this era). 📖 Manual Coverage Systems Covered Engine: Engine mechanicals, cooling system, lubrication system, fuel system, ignition system, emission control systems Transmission: Manual transmission, automatic transmission, transfer case, driveshafts, axles Chassis: Suspension (front and rear), steering system, braking system (including ABS if applicable), wheels and tires Electrical: Wiring diagrams, charging system, starting system, lighting system, instrumentation, power accessories, diagnostic connectors Body: Body exterior, interior trim, doors, windows, seats, heating, ventilation, and air conditioning (HVAC) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Diagnostics: Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs) Repair: Component removal and installation, disassembly and reassembly, part replacements, adjustments Specifications: Torque specifications, clearances, fluid capacities, wiring diagrams, diagnostic procedures Bodywork Repair: Basic body repair procedures, panel alignment, glass replacement, rust repair guidance. Painting: While not a dedicated paint manual, it likely covers preparation for painting, paint code identification, and basic touch-up procedures. Technical Depth Depth: Comprehensive from basic maintenance to in-depth repair and diagnostics, suitable for professional technicians and advanced DIYers. Diagnostic Tools: Covers procedures for basic OBD-I or OBD-II diagnostics (depending on market and specific year), component testing, and electrical troubleshooting using multimeters. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Searchability: Typically searchable text for quick information retrieval. Print Quality Print Quality: High resolution, suitable for printing individual sections or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder Diesel (e.g., OM662) and Inline 6-cylinder Gasoline (e.g., M161, M164) Displacement Gasoline: 2.3L (2295 cc) and 3.2L (3199 cc) Displacement Diesel: 2.9L (2874 cc) Performance Horsepower 2.3L Gasoline: Approx. 130-150 hp (varies by specific engine code) Torque 2.3L Gasoline: Approx. 180-200 Nm (varies by specific engine code) Horsepower 3.2L Gasoline: Approx. 200-220 hp (varies by specific engine code) Torque 3.2L Gasoline: Approx. 280-300 Nm (varies by specific engine code) Horsepower 2.9L Diesel: Approx. 95-120 hp (varies by specific engine code) Torque 2.9L Diesel: Approx. 190-240 Nm (varies by specific engine code) Fuel System Fuel Injection Gasoline: Electronic Fuel Injection (EFI) Fuel Injection Diesel: Indirect Injection (IDI) or Direct Injection (DI) depending on specific engine 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Drive System: Part-time 4WD with 2-speed transfer case (selectable 2H, 4H, 4L) Clutch: Hydraulically operated single dry plate clutch (for manual transmission) 📐 Dimensions Exterior Length: Approx. 4300-4400 mm (depending on body style and market) Width: Approx. 1770-1800 mm Height: Approx. 1650-1700 mm Wheelbase: Approx. 2400-2650 mm (depending on body style) Ground Clearance: Approx. 200-220 mm Weights Curb Weight: Approx. 1700-1900 kg (depending on engine and drivetrain) Gross Vehicle Weight Rating Gvwr: Approx. 2300-2500 kg Cargo Cargo Volume: Varies by body style (e.g., 2-door soft top, 4-door hardtop), typically moderate for its class. 🛡️ Safety Features Ratings Crash Test Standards: Information may be limited for specific year/market; generally designed to meet late 90s safety standards of its primary markets. Active Features Braking System: Front ventilated discs, rear drums. Optional ABS available on some models. Traction Control: Not commonly available on this generation. Passive Features Airbags: Driver airbag standard on many later models, passenger airbag optional or not available on all trims. Seatbelts: Front 3-point retractable seatbelts, rear lap or 3-point seatbelts depending on seating position and configuration. Rollover Protection: Reinforced roll cage integrated into the body structure, especially on hardtop models. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, optional CD player, cassette player. Speaker configuration typically 4-6 speakers. Climate Control: Manual HVAC controls, optional air conditioning (compressor, condenser, evaporator, refrigerant lines). Driver Assistance ABS: Optional Anti-lock Braking System (ABS) on some models, typically 4-wheel ABS. Connectivity Connectivity Features: Limited to basic vehicle functions; no advanced Bluetooth or infotainment connectivity. 🔧 Maintenance Service Intervals Oil Change Gasoline: Every 7,500 - 10,000 km or 6 months (whichever comes first) Oil Change Diesel:...
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Ssangyong Korando 1997 1998 1999 2000 Service Repair Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Korando
Generation:
First Generation (CJ Series)
Model Years Covered:
1997, 1998, 1999, 2000
👋 Introduction
Market Position
Vehicle Type:
Compact SUV / Off-road vehicle
Target Audience:
Enthusiasts, DIY mechanics, independent repair shops seeking detailed technical information for SsangYong Korando models of the late 1990s.
Competitive Analysis
Segment Competitors:
Jeep Cherokee (XJ), Toyota RAV4 (early generation), Suzuki Vitara, Land Rover Discovery (Series I)
Key Features
Vehicle Design Philosophy:
Body-on-frame construction, robust 4WD system, utilitarian and off-road focused design.
Manual Value Proposition
Benefit:
Provides essential technical data, repair procedures, and diagnostic information to maintain and repair the SsangYong Korando effectively, saving time and money compared to dealership services.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America, Europe, Asia
Language:
English
Manual Type
Type:
Service and Repair Manual
Format
Format:
Digital Download (PDF)
Page Count
Page Count:
Estimated 1000+ pages (typical for a comprehensive service manual of this era).
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanicals, cooling system, lubrication system, fuel system, ignition system, emission control systems
Transmission:
Manual transmission, automatic transmission, transfer case, driveshafts, axles
Chassis:
Suspension (front and rear), steering system, braking system (including ABS if applicable), wheels and tires
Electrical:
Wiring diagrams, charging system, starting system, lighting system, instrumentation, power accessories, diagnostic connectors
Body:
Body exterior, interior trim, doors, windows, seats, heating, ventilation, and air conditioning (HVAC)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Diagnostics:
Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs)
Repair:
Component removal and installation, disassembly and reassembly, part replacements, adjustments
Specifications:
Torque specifications, clearances, fluid capacities, wiring diagrams, diagnostic procedures
Bodywork Repair:
Basic body repair procedures, panel alignment, glass replacement, rust repair guidance.
Painting:
While not a dedicated paint manual, it likely covers preparation for painting, paint code identification, and basic touch-up procedures.
Technical Depth
Depth:
Comprehensive from basic maintenance to in-depth repair and diagnostics, suitable for professional technicians and advanced DIYers.
Diagnostic Tools:
Covers procedures for basic OBD-I or OBD-II diagnostics (depending on market and specific year), component testing, and electrical troubleshooting using multimeters.
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Searchability:
Typically searchable text for quick information retrieval.
Print Quality
Print Quality:
High resolution, suitable for printing individual sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder Diesel (e.g., OM662) and Inline 6-cylinder Gasoline (e.g., M161, M164)
Displacement Gasoline:
2.3L (2295 cc) and 3.2L (3199 cc)
Displacement Diesel:
2.9L (2874 cc)
Performance
Horsepower 2.3L Gasoline:
Approx. 130-150 hp (varies by specific engine code)
Torque 2.3L Gasoline:
Approx. 180-200 Nm (varies by specific engine code)
Horsepower 3.2L Gasoline:
Approx. 200-220 hp (varies by specific engine code)
Torque 3.2L Gasoline:
Approx. 280-300 Nm (varies by specific engine code)
Horsepower 2.9L Diesel:
Approx. 95-120 hp (varies by specific engine code)
Torque 2.9L Diesel:
Approx. 190-240 Nm (varies by specific engine code)
Fuel System
Fuel Injection Gasoline:
Electronic Fuel Injection (EFI)
Fuel Injection Diesel:
Indirect Injection (IDI) or Direct Injection (DI) depending on specific engine
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drive System:
Part-time 4WD with 2-speed transfer case (selectable 2H, 4H, 4L)
Clutch:
Hydraulically operated single dry plate clutch (for manual transmission)
📐 Dimensions
Exterior
Length:
Approx. 4300-4400 mm (depending on body style and market)
Width:
Approx. 1770-1800 mm
Height:
Approx. 1650-1700 mm
Wheelbase:
Approx. 2400-2650 mm (depending on body style)
Ground Clearance:
Approx. 200-220 mm
Weights
Curb Weight:
Approx. 1700-1900 kg (depending on engine and drivetrain)
Gross Vehicle Weight Rating Gvwr:
Approx. 2300-2500 kg
Cargo
Cargo Volume:
Varies by body style (e.g., 2-door soft top, 4-door hardtop), typically moderate for its class.
🛡️ Safety Features
Ratings
Crash Test Standards:
Information may be limited for specific year/market; generally designed to meet late 90s safety standards of its primary markets.
Active Features
Braking System:
Front ventilated discs, rear drums. Optional ABS available on some models.
Traction Control:
Not commonly available on this generation.
Passive Features
Airbags:
Driver airbag standard on many later models, passenger airbag optional or not available on all trims.
Seatbelts:
Front 3-point retractable seatbelts, rear lap or 3-point seatbelts depending on seating position and configuration.
Rollover Protection:
Reinforced roll cage integrated into the body structure, especially on hardtop models.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, optional CD player, cassette player. Speaker configuration typically 4-6 speakers.
Climate Control:
Manual HVAC controls, optional air conditioning (compressor, condenser, evaporator, refrigerant lines).
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) on some models, typically 4-wheel ABS.
Connectivity
Connectivity Features:
Limited to basic vehicle functions; no advanced Bluetooth or infotainment connectivity.
🔧 Maintenance
Service Intervals
Oil Change Gasoline:
Every 7,500 - 10,000 km or 6 months (whichever comes first)
Oil Change Diesel:
Every 5,000 - 7,500 km or 6 months (whichever comes first)
Air Filter Replacement:
Every 15,000 - 20,000 km
Spark Plug Replacement Gasoline:
Every 30,000 - 40,000 km (depending on spark plug type)
Timing Belt Replacement:
Check manual for specific interval, often around 60,000 - 100,000 km for gasoline engines. Diesel engines may use timing chains.
Fluid Specifications
Engine Oil Gasoline:
API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 15W-40 (check manual for specific recommendation)
Engine Oil Diesel:
API CF/CG-4 or ACEA B2/B3, viscosity typically 10W-40 or 15W-40 (check manual for specific recommendation)
Coolant:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90
Transmission Fluid Automatic:
Dexron III or equivalent automatic transmission fluid (ATF)
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Problems Diesel:
Glow plug issues, injector pump problems, potential turbocharger wear (if equipped), rust (common for older body-on-frame vehicles).
Common Problems Gasoline:
Cooling system leaks (radiator, hoses), ignition coil issues, fuel pump failures, transmission synchronizer wear (manual).
Suspension Wear:
Ball joint and tie rod end wear, shock absorber degradation, leaf spring fatigue (rear).
Electrical Gremlins:
Corroded grounds, failing switches, intermittent accessory function are not uncommon in older vehicles.
📚 Vehicle History
Brand Heritage
Parent Company:
SsangYong Motor Company (South Korea)
Development Origin:
Developed from the Korando Family, which itself had roots tracing back to the Jeep CJ platform licensed from AMC.
Model Evolution
Generation Characteristics:
The CJ-series Korando, produced from the early 1990s through 2005 (with this specific manual covering the updated version from 1997 onwards), retained its rugged, body-on-frame, rear-wheel-drive biased 4x4 platform.
1997 Facelift Impact:
The models covered by this manual represent a significant update over earlier CJ-series Korandos, often including improved styling, interior appointments, and updated powertrain options.
Production
Manufacturing Location:
South Korea
Production Period Covered:
1997-2000 within the broader CJ generation run.
🏆 Awards & Recognition
Recognitions
Off Road Capability:
While not typically receiving mainstream automotive awards, the Korando was recognized for its robust off-road prowess, especially among its niche market.
Ratings
Safety Ratings General:
Specific independent safety ratings (e.g., NHTSA, Euro NCAP) for the 1997-2000 Korando are not readily available or may be less comprehensive than modern vehicles.
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