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2005 SsangYong Kyron Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Kyron Year: 2005 Product Type: Service Repair Manual Delivery Method: Download 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size SUV Target Audience: Consumers seeking a rugged, capable, and affordable SUV with off-road potential Competitive Analysis Key Competitors 2005: Hyundai Santa Fe, Kia Sorento, Toyota RAV4, Honda CR-V, Ford Escape Competitive Advantage: Often offered a more robust chassis and body-on-frame construction (depending on specific variant) compared to unibody competitors, providing better towing and off-road capability for its price point. Key Features Body Style: 5-door SUV Drivetrain Options: Available in 2WD (RWD bias) and 4WD configurations Chassis Construction: Body-on-frame (traditional ladder frame) for enhanced durability and towing capability 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair procedures Diagnostic Coverage: Troubleshooting guides, diagnostic trouble codes (DTCs) Page Count Estimated Page Count: Over 1500 pages (typical for a comprehensive service manual) Manual Type Manual Classification: Factory Service Manual (FSM) Manual Focus: Repair, Maintenance, Diagnostics, Specifications Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, rebuilding, cylinder head, block, pistons, crankshaft, camshafts Engine Performance: Fuel injection system, ignition system, cooling system, lubrication system, emission control system Transmission Manual: Manual transmission (if applicable), clutch, gear shifting mechanisms Transmission Automatic: Automatic transmission (if applicable), torque converter, valve body, transmission control module (TCM) Drivetrain: Driveshafts, differentials, transfer case, axles, four-wheel drive (4WD) system Suspension System: Front suspension, rear suspension, shock absorbers, springs, control arms, bushings Steering System: Power steering system, steering rack, tie rods, steering column Brake System: Front brakes, rear brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake Electrical System: Battery, alternator, starter, lighting system, fuses, relays, wiring diagrams Body And Chassis: Frame, body panels, doors, windows, interior trim, exterior trim HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, controls Safety Systems: Airbags, seat belts, SRS (Supplemental Restraint System) Diagnostic Tools: OBD-II (On-Board Diagnostics II) system, scan tool usage Procedures Included Routine Maintenance: Oil change, filter replacement, tire rotation, fluid checks and replacement Engine Repair: Head gasket replacement, timing belt/chain service, piston ring replacement, valve adjustment Transmission Repair: Clutch replacement, transmission fluid service, internal transmission repairs Brake Service: Brake pad and rotor replacement, brake fluid flush, caliper overhaul Electrical Diagnosis: Troubleshooting electrical faults, component testing, wiring harness repair Suspension And Steering Repair: Component replacement, alignment procedures HVAC Repair: Refrigerant service, component replacement (compressor, evaporator, etc.) Body Repair: Panel replacement, door hinge adjustment, window regulator repair Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults Specifications: Torque specifications, diagnostic data, fluid capacities, component tolerances Technical Depth Depth Level: Expert level, suitable for professional mechanics and advanced DIY enthusiasts Diagnostic Capability: Detailed diagnostic flowcharts and symptom-based troubleshooting Rebuild Procedures: Complete engine and transmission rebuild instructions with detailed steps and diagrams 📊 Manual Specifications File Format File Type: Searchable PDF File Quality: High-resolution scanned pages, clear text and diagrams Print Quality Printability: Printable pages for easy workshop use Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: Likely XDi270 (diesel) or E270 (petrol) series variants Engine Type: Inline-5 Cylinder Diesel (common for this model/era) Displacement: 2.7 Liters (2696 cc) Performance Horsepower Diesel: Approximately 120-130 HP (depending on specific tune) Torque Diesel: Approximately 250-260 Nm (184-192 lb-ft) at 1800-2200 RPM Horsepower Petrol: Approximately 160-170 HP (for E270 variant) Torque Petrol: Approximately 245 Nm (181 lb-ft) Fuel System Fuel Delivery Diesel: Common Rail Direct Injection (CRDi) Fuel Type: Diesel (DOHC 20-valve) or Petrol (SOHC 16-valve) Emissions Control: Euro 3/4 standards, catalytic converter, EGR (Exhaust Gas Recirculation) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Transmission Optional Optional Transmission Type: 5-Speed Automatic Transmission (e.g., Mercedes-Benz 5G-Tronic based) Features Automatic Transmission Features: Electronically controlled, Tiptronic-style manual override (on some models) Transfer Case: Part-time 4WD system with selectable 2WD/4WD modes and potentially low-range gearing 📐 Dimensions Exterior Length: Approx. 4600-4640 mm Width: Approx. 1800-1810 mm Height: Approx. 1740-1750 mm Wheelbase: Approx. 2760 mm Interior Seating Capacity: 5 or 7 seats (optional third row) Cargo Cargo Volume Rear Seats Up: Approx. 750-800 Liters Cargo Volume Rear Seats Folded: Approx. 1600-1700 Liters Weights Curb Weight: Approx. 1800-2000 kg (depending on configuration) Gross Vehicle Weight Rating Gvw: Approx. 2500-2700 kg Towing Capacity: Typically around 2500 kg (braked trailer) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and specific test; typically average to good for its class and era. Active Features Active Safety Systems: ABS, EBD, Traction Control System (TCS) (optional or standard on higher trims) Passive Features Passive Safety Features: Front airbags, side airbags (optional), 3-point seatbelts with pretensioners, ISOFIX child seat anchors Chassis Design Body Construction: Reinforced safety cell, crumple zones 💡 Technology Features Infotainment Infotainment System: Basic infotainment system with CD player, radio. Higher trims may have optional upgrades. Display...
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Sku: 245411
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2005 SsangYong Kyron Service Repair Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Kyron
Year:
2005
Product Type:
Service Repair Manual
Delivery Method:
Download
👋 Introduction
Market Position
Vehicle Segment:
Compact/Mid-size SUV
Target Audience:
Consumers seeking a rugged, capable, and affordable SUV with off-road potential
Competitive Analysis
Key Competitors 2005:
Hyundai Santa Fe, Kia Sorento, Toyota RAV4, Honda CR-V, Ford Escape
Competitive Advantage:
Often offered a more robust chassis and body-on-frame construction (depending on specific variant) compared to unibody competitors, providing better towing and off-road capability for its price point.
Key Features
Body Style:
5-door SUV
Drivetrain Options:
Available in 2WD (RWD bias) and 4WD configurations
Chassis Construction:
Body-on-frame (traditional ladder frame) for enhanced durability and towing capability
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair procedures
Diagnostic Coverage:
Troubleshooting guides, diagnostic trouble codes (DTCs)
Page Count
Estimated Page Count:
Over 1500 pages (typical for a comprehensive service manual)
Manual Type
Manual Classification:
Factory Service Manual (FSM)
Manual Focus:
Repair, Maintenance, Diagnostics, Specifications
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, rebuilding, cylinder head, block, pistons, crankshaft, camshafts
Engine Performance:
Fuel injection system, ignition system, cooling system, lubrication system, emission control system
Transmission Manual:
Manual transmission (if applicable), clutch, gear shifting mechanisms
Transmission Automatic:
Automatic transmission (if applicable), torque converter, valve body, transmission control module (TCM)
Drivetrain:
Driveshafts, differentials, transfer case, axles, four-wheel drive (4WD) system
Suspension System:
Front suspension, rear suspension, shock absorbers, springs, control arms, bushings
Steering System:
Power steering system, steering rack, tie rods, steering column
Brake System:
Front brakes, rear brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake
Electrical System:
Battery, alternator, starter, lighting system, fuses, relays, wiring diagrams
Body And Chassis:
Frame, body panels, doors, windows, interior trim, exterior trim
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, controls
Safety Systems:
Airbags, seat belts, SRS (Supplemental Restraint System)
Diagnostic Tools:
OBD-II (On-Board Diagnostics II) system, scan tool usage
Procedures Included
Routine Maintenance:
Oil change, filter replacement, tire rotation, fluid checks and replacement
Engine Repair:
Head gasket replacement, timing belt/chain service, piston ring replacement, valve adjustment
Transmission Repair:
Clutch replacement, transmission fluid service, internal transmission repairs
Brake Service:
Brake pad and rotor replacement, brake fluid flush, caliper overhaul
Electrical Diagnosis:
Troubleshooting electrical faults, component testing, wiring harness repair
Suspension And Steering Repair:
Component replacement, alignment procedures
HVAC Repair:
Refrigerant service, component replacement (compressor, evaporator, etc.)
Body Repair:
Panel replacement, door hinge adjustment, window regulator repair
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults
Specifications:
Torque specifications, diagnostic data, fluid capacities, component tolerances
Technical Depth
Depth Level:
Expert level, suitable for professional mechanics and advanced DIY enthusiasts
Diagnostic Capability:
Detailed diagnostic flowcharts and symptom-based troubleshooting
Rebuild Procedures:
Complete engine and transmission rebuild instructions with detailed steps and diagrams
📊 Manual Specifications
File Format
File Type:
Searchable PDF
File Quality:
High-resolution scanned pages, clear text and diagrams
Print Quality
Printability:
Printable pages for easy workshop use
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely XDi270 (diesel) or E270 (petrol) series variants
Engine Type:
Inline-5 Cylinder Diesel (common for this model/era)
Displacement:
2.7 Liters (2696 cc)
Performance
Horsepower Diesel:
Approximately 120-130 HP (depending on specific tune)
Torque Diesel:
Approximately 250-260 Nm (184-192 lb-ft) at 1800-2200 RPM
Horsepower Petrol:
Approximately 160-170 HP (for E270 variant)
Torque Petrol:
Approximately 245 Nm (181 lb-ft)
Fuel System
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDi)
Fuel Type:
Diesel (DOHC 20-valve) or Petrol (SOHC 16-valve)
Emissions Control:
Euro 3/4 standards, catalytic converter, EGR (Exhaust Gas Recirculation)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual Transmission
Optional
Optional Transmission Type:
5-Speed Automatic Transmission (e.g., Mercedes-Benz 5G-Tronic based)
Features
Automatic Transmission Features:
Electronically controlled, Tiptronic-style manual override (on some models)
Transfer Case:
Part-time 4WD system with selectable 2WD/4WD modes and potentially low-range gearing
📐 Dimensions
Exterior
Length:
Approx. 4600-4640 mm
Width:
Approx. 1800-1810 mm
Height:
Approx. 1740-1750 mm
Wheelbase:
Approx. 2760 mm
Interior
Seating Capacity:
5 or 7 seats (optional third row)
Cargo
Cargo Volume Rear Seats Up:
Approx. 750-800 Liters
Cargo Volume Rear Seats Folded:
Approx. 1600-1700 Liters
Weights
Curb Weight:
Approx. 1800-2000 kg (depending on configuration)
Gross Vehicle Weight Rating Gvw:
Approx. 2500-2700 kg
Towing Capacity:
Typically around 2500 kg (braked trailer)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and specific test; typically average to good for its class and era.
Active Features
Active Safety Systems:
ABS, EBD, Traction Control System (TCS) (optional or standard on higher trims)
Passive Features
Passive Safety Features:
Front airbags, side airbags (optional), 3-point seatbelts with pretensioners, ISOFIX child seat anchors
Chassis Design
Body Construction:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment system with CD player, radio. Higher trims may have optional upgrades.
Display Type:
Often a simple digital display for clock/radio, or a basic color screen for navigation on premium trims.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily ABS, EBD, and optional Traction Control.
Connectivity
Connectivity Options:
Auxiliary input for audio (on some models), power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months (whichever comes first)
Air Filter Replacement:
Every 20,000 km or 24 months
Fuel Filter Replacement Diesel:
Every 40,000 km or 48 months
Transmission Fluid Change Auto:
Every 60,000 km or 72 months
Fluid Specifications
Engine Oil Specification:
API CI-4/CH-4 or ACEA E5/E7 for diesel; API SL or ACEA A3/B3 for petrol. Viscosity typically 5W-30 or 10W-40.
Coolant Specification:
Ethylene glycol-based coolant, typically OAT or HOAT type. (Refer to manual for specific type and concentration)
Brake Fluid Specification:
DOT 3 or DOT 4
Transmission Fluid Automatic:
MB-Approval 236.10 or equivalent (e.g., ATF 722.6 fluid)
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual)
Differential Fluid:
API GL-5 gear oil
Known Issues
Common Complaints Diesel:
Glow plug issues, EGR valve problems, potential turbocharger wear, injector issues, DPF regeneration problems (if equipped).
Common Complaints General:
Suspension component wear (bushings, ball joints), electrical gremlins, occasional transmission shift quality issues, interior trim creaks.
Rust Concerns:
Like many body-on-frame SUVs of this era, rust can be a concern in areas with harsh winters and road salt. Chassis and body panels should be inspected.
📚 Vehicle History
Brand Heritage
Ssangyong Background:
SsangYong Motor Company is a South Korean manufacturer known for SUVs and trucks, with historical ties to both Jeep and Mercedes-Benz.
Model Evolution
Kyron Introduction:
The SsangYong Kyron was first introduced in 2005 as a successor to the SsangYong Musso. It was designed to be a more modern and stylish SUV.
Platform Sharing:
The Kyron shared its platform and many components, particularly powertrains, with Mercedes-Benz, following a period of partnership between the two companies.
Production
Production Years:
2005 - 2011
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Awards And Reviews:
The Kyron received mixed reviews globally. While praised for its off-road capability and value for money, it was often criticized for refinement, interior quality, and some reliability concerns compared to Japanese and European rivals.
Ratings
Safety Ratings By Region:
Euro NCAP and other regional safety ratings should be checked for specific model year and country of sale.
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