🏷️ Basic Information Identification Make: SsangYong Model: Rexton Year: 2001-2005 Codes Production Code Range: KY 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics seeking a comprehensive resource for the SsangYong Rexton. Competitive Analysis Value Proposition: Offers the same detailed information as official dealership service manuals at a fraction of the cost, with the convenience of instant download. Key Features Unique Selling Points: Instant download, no shipping costs, comprehensive A-Z coverage, works on all computers, thousands of pages with illustrations, factory maintenance schedules, and complete torque specifications. 📋 Manual Details Coverage Areas Primary Coverage: All models and all repairs A-Z for SsangYong Rexton 2001-2005 Page Count Estimated Page Count: Thousands of pages Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul and rebuilding, engine performance, firing orders, serpentine belt routings with diagrams Drivetrain Systems: Transmission information and capacities, U-joint and CV-joint service procedures Chassis Systems: Brakes, suspension, front end procedures and specifications Electrical Systems: Wiring diagrams, computer diagnostic codes, troubleshooting and diagnostics Comfort Systems: Air conditioning service, sunroof Procedures Included Maintenance Procedures: Factory maintenance schedules and charts, timing belt replacement, timing belt service procedures, serpentine belt replacement Repair Procedures: Engine rebuilds, transmission service, brake system repairs, suspension component replacement, electrical system diagnostics and repair, AC system service Diagnostic Procedures: Trouble codes, troubleshooting and diagnostics, computer diagnostic codes Technical Depth Depth: Comprehensive, covering almost every detail from basic maintenance to complete overhaul and rebuilding, intended for professional repair shops. 📊 Manual Specifications File Format Compatibility: Works on all computers - PC & MAC, Win/MAC/Linux Print Quality Printability: Printable pages allowing for easy, detailed viewing without getting grease on the original pages. Binding Type Type: Digital (PDF download) Paper Type Material: Not applicable (digital format) Features Zoom Capability: Allows zooming in to view detailed parts. ⚙️ Engine Specifications Primary Engine Engine Families Covered: Likely includes Mercedes-Benz derived diesel engines (e.g., OM601, OM602, OM611, OM612) and potentially gasoline engines used in Rexton models of this era. Specific displacements and types would be detailed within the manual. Performance Data Availability: Detailed horsepower, torque, and performance tuning information would be present within the manual. Fuel System Type: Details on diesel injection systems (common rail or mechanical), gasoline fuel injection systems, fuel pumps, injectors, and related components. 🔧 Transmission Standard Type: Manual and automatic transmissions are likely covered, potentially including Mercedes-Benz sourced units like the 722.6 (5-speed automatic). Optional Type: Details on any available manual or different automatic transmission variants. Features Coverage: Transmission fluid type, capacity, service procedures, shift linkage adjustments, internal component repair, and torque converter service. 📐 Dimensions Exterior Body Styles: Primarily SUV body style. Specific exterior dimensions (length, width, height, wheelbase) would be listed in the manual. Interior Seating Capacity: Typically seats 5-7 passengers. Detailed interior specifications would be in the manual. Cargo Capacity: Information on cargo volume with seats up and down would be available. Weights Curb Weight: Specific curb weight ranges for different engine and trim configurations would be detailed. 🛡️ Safety Features Ratings Availability: The manual would likely contain information regarding safety systems and potentially referenced safety ratings if applicable. Active Features Covered Systems: Brake systems (ABS, EBD), traction control systems, and related sensor diagnostics. Passive Features Covered Systems: Information on airbags, seatbelt pre-tensioners, and chassis structural integrity might be included. 💡 Technology Features Infotainment Features Covered: Details on the factory radio system, speakers, and potentially climate control unit diagnostics. Specific infotainment options for this era would be simpler compared to modern vehicles. Driver Assistance Covered Systems: Information on ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and potentially traction control system diagnostics and calibration. Connectivity Features Covered: Wiring diagrams for various electronic modules, including ECU (Engine Control Unit), TCU (Transmission Control Unit), and related sensors. Diagnostics for OBD-II port communication. 🔧 Maintenance Service Intervals Typical Intervals: The manual will provide detailed factory-recommended service intervals for all major components, fluids, and filters, including oil changes, coolant flushes, brake fluid changes, transmission fluid service, and belt replacements. Fluid Specifications Engine Oil: Specific viscosity grades (e.g., 5W-30, 10W-40) and API service classifications for diesel and gasoline engines. Example: API CF or ACEA B4 for diesel, API SJ or SL for gasoline. Coolant: Type and capacity of engine coolant (e.g., Ethylene Glycol based, long-life formula) and its replacement interval. Transmission Fluid: Specific ATF (Automatic Transmission Fluid) type (e.g., Dexron III/Mercon, or specific Mercedes-Benz spec like MB 236.10/236.12) for automatic transmissions, and gear oil specifications for manual transmissions and differentials. Brake Fluid: DOT 3 or DOT 4 brake fluid specifications. Known Issues Common Problems: The manual, by its comprehensive nature, will likely address common issues encountered in Rextons of this era, such as potential injector issues with diesel engines, EGR valve problems, suspension wear (ball joints, bushings),...
DIY enthusiasts and professional mechanics seeking a comprehensive resource for the SsangYong Rexton.
Competitive Analysis
Value Proposition:
Offers the same detailed information as official dealership service manuals at a fraction of the cost, with the convenience of instant download.
Key Features
Unique Selling Points:
Instant download, no shipping costs, comprehensive A-Z coverage, works on all computers, thousands of pages with illustrations, factory maintenance schedules, and complete torque specifications.
📋 Manual Details
Coverage Areas
Primary Coverage:
All models and all repairs A-Z for SsangYong Rexton 2001-2005
Page Count
Estimated Page Count:
Thousands of pages
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul and rebuilding, engine performance, firing orders, serpentine belt routings with diagrams
Drivetrain Systems:
Transmission information and capacities, U-joint and CV-joint service procedures
Chassis Systems:
Brakes, suspension, front end procedures and specifications
Electrical Systems:
Wiring diagrams, computer diagnostic codes, troubleshooting and diagnostics
Comfort Systems:
Air conditioning service, sunroof
Procedures Included
Maintenance Procedures:
Factory maintenance schedules and charts, timing belt replacement, timing belt service procedures, serpentine belt replacement
Repair Procedures:
Engine rebuilds, transmission service, brake system repairs, suspension component replacement, electrical system diagnostics and repair, AC system service
Diagnostic Procedures:
Trouble codes, troubleshooting and diagnostics, computer diagnostic codes
Technical Depth
Depth:
Comprehensive, covering almost every detail from basic maintenance to complete overhaul and rebuilding, intended for professional repair shops.
📊 Manual Specifications
File Format
Compatibility:
Works on all computers - PC & MAC, Win/MAC/Linux
Print Quality
Printability:
Printable pages allowing for easy, detailed viewing without getting grease on the original pages.
Binding Type
Type:
Digital (PDF download)
Paper Type
Material:
Not applicable (digital format)
Features
Zoom Capability:
Allows zooming in to view detailed parts.
⚙️ Engine Specifications
Primary Engine
Engine Families Covered:
Likely includes Mercedes-Benz derived diesel engines (e.g., OM601, OM602, OM611, OM612) and potentially gasoline engines used in Rexton models of this era. Specific displacements and types would be detailed within the manual.
Performance
Data Availability:
Detailed horsepower, torque, and performance tuning information would be present within the manual.
Fuel System
Type:
Details on diesel injection systems (common rail or mechanical), gasoline fuel injection systems, fuel pumps, injectors, and related components.
🔧 Transmission
Standard
Type:
Manual and automatic transmissions are likely covered, potentially including Mercedes-Benz sourced units like the 722.6 (5-speed automatic).
Optional
Type:
Details on any available manual or different automatic transmission variants.
Features
Coverage:
Transmission fluid type, capacity, service procedures, shift linkage adjustments, internal component repair, and torque converter service.
📐 Dimensions
Exterior
Body Styles:
Primarily SUV body style. Specific exterior dimensions (length, width, height, wheelbase) would be listed in the manual.
Interior
Seating Capacity:
Typically seats 5-7 passengers. Detailed interior specifications would be in the manual.
Cargo
Capacity:
Information on cargo volume with seats up and down would be available.
Weights
Curb Weight:
Specific curb weight ranges for different engine and trim configurations would be detailed.
🛡️ Safety Features
Ratings
Availability:
The manual would likely contain information regarding safety systems and potentially referenced safety ratings if applicable.
Active Features
Covered Systems:
Brake systems (ABS, EBD), traction control systems, and related sensor diagnostics.
Passive Features
Covered Systems:
Information on airbags, seatbelt pre-tensioners, and chassis structural integrity might be included.
💡 Technology Features
Infotainment
Features Covered:
Details on the factory radio system, speakers, and potentially climate control unit diagnostics. Specific infotainment options for this era would be simpler compared to modern vehicles.
Driver Assistance
Covered Systems:
Information on ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and potentially traction control system diagnostics and calibration.
Connectivity
Features Covered:
Wiring diagrams for various electronic modules, including ECU (Engine Control Unit), TCU (Transmission Control Unit), and related sensors. Diagnostics for OBD-II port communication.
🔧 Maintenance
Service Intervals
Typical Intervals:
The manual will provide detailed factory-recommended service intervals for all major components, fluids, and filters, including oil changes, coolant flushes, brake fluid changes, transmission fluid service, and belt replacements.
Fluid Specifications
Engine Oil:
Specific viscosity grades (e.g., 5W-30, 10W-40) and API service classifications for diesel and gasoline engines. Example: API CF or ACEA B4 for diesel, API SJ or SL for gasoline.
Coolant:
Type and capacity of engine coolant (e.g., Ethylene Glycol based, long-life formula) and its replacement interval.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) type (e.g., Dexron III/Mercon, or specific Mercedes-Benz spec like MB 236.10/236.12) for automatic transmissions, and gear oil specifications for manual transmissions and differentials.
Brake Fluid:
DOT 3 or DOT 4 brake fluid specifications.
Known Issues
Common Problems:
The manual, by its comprehensive nature, will likely address common issues encountered in Rextons of this era, such as potential injector issues with diesel engines, EGR valve problems, suspension wear (ball joints, bushings), and electrical system quirks. Specific troubleshooting guides will be provided.
📚 Vehicle History
Brand Heritage
Manufacturer:
SsangYong Motor Company, a South Korean manufacturer known for producing SUVs and specialized vehicles, often utilizing Mercedes-Benz technology and powertrains.
Model Evolution
Generation:
The 2001-2005 Rexton represents the first generation (G200/G230/G270/G290) of the Rexton model, which succeeded the Korando Family and Musso.
Production
Manufacturing Location:
Primarily South Korea.
🏆 Awards & Recognition
Recognitions
Availability:
No specific awards are listed for this manual itself, but the Rexton model's design and engineering might have received general industry recognition for its value or capability in certain markets.
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