🏷️ Basic Information Identification Make: SsangYong Model: Rexton Model Year: 2010 Engine Code: D27DTP EU4 Codes Product Name: 2010 SSANYONG SSANGYONG REXTON Engine D27DTP Workshop Service Shop Repair Manual-PDF 👋 Introduction Market Position Vehicle Segment: Mid-size SUV, often positioned as a value-oriented offering in its class. Competitive Analysis Key Competitors 2010: Hyundai Santa Fe, Kia Sorento, Mitsubishi Outlander, Ford Everest (regionally). Key Features Value Proposition: Offers robust body-on-frame construction, significant towing capacity, and a comprehensive feature set for its price point, often distinguishing itself with its diesel engine options. Rarity Of Manual Manual Availability: Described as 'RARE' and 'FULL DEALER ISSUE', indicating high authenticity and scarcity. Target Audience For Manual Audience: SsangYong Rexton owners (2010 model with D27DTP EU4 engine), independent repair shops, and enthusiasts seeking in-depth engine knowledge. 📋 Manual Details Coverage Areas Coverage Scope: Engine Systems Only (D27DTP EU4) Page Count Estimated Page Count: Not Specified (Factory Dealer Issue) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (Assumed) Format File Format: PDF (via .rar archive) 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, diagnosis, and repair of the D27DTP EU4 engine. Engine Electrical: Wiring diagrams, sensor diagnostics, ECU troubleshooting related to the engine. Fuel System: Fuel injection system, injectors, fuel pump, fuel lines, pressure regulation. Cooling System: Radiator, water pump, thermostat, coolant passages, hoses. Lubrication System: Oil pump, oil filter, oil passages, oil cooler (if applicable). Emission Control: EGR system, DPF (Diesel Particulate Filter) regeneration and diagnostics (if applicable for EU4). Ignition System: Glow plug system, ignition timing (for diesel). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, belt inspections. Repair And Rebuild: Engine disassembly, component replacement (pistons, rings, bearings, valves, gaskets), cylinder head service, torque specifications. Diagnostics And Troubleshooting: Step-by-step diagnostic procedures for common engine faults, fault code interpretation. Timing Belt Replacement: Detailed procedures and timing marks for timing belt (or chain) replacement. Turbocharger Service: Inspection, repair, and replacement of the turbocharger unit. Technical Depth Depth: Comprehensive Dealer-Issue Level: Covers detailed repair procedures, specifications, and diagnostic strategies. 📊 Manual Specifications File Format File Compression: .rar (Requires extraction) Document Format: PDF Print Quality Printability: Pages can be printed as needed. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Searchability Text Searchability: Likely searchable (typical of factory PDFs) Organization Organization Features: Fully bookmarked for quick navigation. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder Turbocharged Diesel Engine Displacement: 2.7 Liters (2696 cc) Engine Code Confirmation: D27DTP (EU4 Emissions Standard) Performance Estimated Horsepower: Approximately 163-186 PS (120-137 kW) depending on market and specific tune. Estimated Torque: Approximately 340-400 Nm (250-295 lb-ft) depending on market and specific tune. Fuel System Fuel Delivery System: Common Rail Direct Injection (CRDi) Emission Standard: Euro 4 (EU4) Engine Components Block Material: Cast Iron (Typical for this era and engine type) Cylinder Head Material: Aluminum Alloy (Typical) Valvetrain: DOHC (Double Overhead Camshaft), 4 Valves per Cylinder Timing Mechanism: Timing Belt (Common for this engine, verify with manual) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Automatic Transmission (e.g., Mercedes-Benz sourced 5G-TRONIC variant often used by SsangYong). Optional Optional Transmission Type: 5-Speed Manual Transmission (Possible in some markets, though less common). Features Drivetrain: Part-time 4WD (with low range) or Full-time 4WD depending on trim level. 📐 Dimensions Exterior Length: Approx. 4755 mm (187.2 in) Width: Approx. 1870 mm (73.6 in) Height: Approx. 1785 mm (70.3 in) Weights Curb Weight: Approx. 2000-2200 kg (4400-4850 lbs) depending on configuration. Towing Capacity: Typically rated around 2500 kg (5500 lbs) braked towing capacity. 🛡️ Safety Features Ratings Latin Ncap Rating 2010: 0 Stars (for the pre-facelift model, specific 2010 rating may vary but unlikely to be high). Active Features Electronic Stability Program: Optional or standard depending on market and trim. Anti Lock Braking System: Standard Traction Control: Optional or standard depending on market and trim. Passive Features Airbags: Front airbags standard, side/curtain airbags optional or market-dependent. Seatbelts: 3-point seatbelts with pre-tensioners for front seats. 💡 Technology Features Infotainment Infotainment System: Basic infotainment systems typically included CD player, radio, and optional navigation. Aux input or USB may be present depending on trim. Driver Assistance Parking Sensors: Optional rear parking sensors. Connectivity Cruise Control: Standard or optional depending on trim level. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 km (6,000 miles) or 12 months, whichever comes first. Always refer to the manual for exact intervals. Timing Belt Replacement Interval: Refer to manual; common interval for this engine type is around 75,000 - 90,000 miles (120,000 - 144,000 km). Fuel Filter Replacement Interval: Refer to manual; typically every 20,000-40,000 km (12,000-24,000 miles) for diesel. Fluid Specifications Engine Oil Specification: API CI-4 or higher, ACEA B4/E7, SAE 5W-30 or 5W-40 synthetic diesel engine oil. Consult manual for exact grade. Coolant Specification: Ethylene Glycol based coolant, long-life (e.g., G12 or equivalent). Typically a 50/50...