SsangYong Rexton II Y250 2009-2012 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: SsangYong Model: Rexton II (Y250) Generation Code: Y250 Product Type: Service Repair Workshop Manual Download 👋 Introduction Market Position Segment: Full-size SUV, often positioned as a value-oriented alternative in its segment Competitive Analysis Key Competitors Circa 2009-2012: Kia Sorento, Hyundai Santa Fe, Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Mitsubishi Montero Sport Key Features Vehicle Type: Body-on-frame SUV, offering robust construction and towing capability Target Audience Buyers: Consumers seeking ruggedness, towing capacity, and often a more affordable entry into the large SUV segment 📋 Manual Details Coverage Areas Applicable Years: 2009, 2010, 2011, 2012 Scope: Complete factory service, repair, and workshop procedures Page Count Estimated Pages: Hundreds of pages (specific number not provided, but described as extensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Drivetrain: Transmission (automatic and manual), clutch system, transfer case, drive shafts, differentials Chassis: Suspension system (front and rear), steering system, braking system (including ABS, ESC) Electrical: Battery, charging system, starting system, lighting system, instrument cluster, body electricals, infotainment system, power accessories, ECU diagnostics Body: Body panels, doors, glass, interior trim, climate control system (HVAC) Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication Repair: Step-by-step repair instructions for all major components and systems Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, fault code interpretation Diagnostics: OBD-II diagnostics, scan tool usage, sensor testing, actuator testing Technical Data: Specifications, torque values, clearances, electrical schematics, wiring diagrams Technical Depth Depth: Professional-level detail for mechanics and technicians, covering routine maintenance to complete overhauls Documentation Type Illustrations: Hundreds of detailed photos and diagrams, including exploded views 📊 Manual Specifications File Format Format Type: PDF (Portable Document Format) Print Quality Printable: Yes, single pages or entire manual Usage Rights Device Compatibility: Unlimited devices (multiple computers, tablets, smartphones) Licensing License Type: Lifetime use, no expiry, no renewal fees Software Compatibility Operating Systems: Fully compatible with Windows and MAC OS Completeness Version: Full manual, no trial or limited version ⚙️ Engine Specifications Primary Engine Engine Code: Y250 (this typically refers to the chassis/model designation, actual engine codes would be specific like XDi220 or similar) Engine Type: Likely Turbocharged Diesel (common for Rexton II, specific engine details TBC from manual) Displacement Liters: Likely 2.7L (common for Rexton II, manual will confirm exact variants like XDi220) Fuel Delivery: Common Rail Direct Injection (CRDI) - typical for modern diesel engines Performance Horsepower Ps: Approximately 165-180 PS (for 2.7L diesel variants, exact figures depend on specific engine) Torque Nm: Approximately 340-400 Nm (for 2.7L diesel variants, exact figures depend on specific engine) 🔧 Transmission Standard Transmission Type: Likely 5-speed Manual Transmission (MT) Optional Transmission Type: Likely 5-speed Automatic Transmission (AT), potentially with T-Tronic style manual selection Features Drive System: Part-time 4WD system with a low-range transfer case, potentially selectable 2WD/4WD modes 📐 Dimensions Exterior Length Mm: Approx. 4720-4750 mm (exact depends on specific configuration) Width Mm: Approx. 1845-1850 mm Height Mm: Approx. 1770-1800 mm Weights Curb Weight Kg: Approx. 1950-2100 kg (depending on configuration) Towing Capacity Kg: Typically rated for 3000-3500 kg braked towing capacity (check specific market/model) 🛡️ Safety Features Ratings Crash Test Results: Information not readily available for specific independent tests for this generation, but likely designed to meet regulatory standards of the time. Active Features Electronic Stability Control: Likely available on higher trims, often referred to as ESP or similar Anti Lock Braking System: Standard Electronic Brakeforce Distribution: Typically paired with ABS Passive Features Airbags: Front airbags for driver and passenger, side airbags and curtain airbags may be optional or standard on higher trims. Seatbelts: Three-point seatbelts with pre-tensioners 💡 Technology Features Infotainment Head Unit: Factory fitted radio/CD player, often with MP3 compatibility. Higher trims might feature a larger display with navigation capabilities. Audio System: Standard speaker setup; premium audio systems may be optional on higher trims. Driver Assistance Cruise Control: Typically standard, especially on models for export markets. Parking Sensors: Available on certain trim levels or as an option. Connectivity Usb Aux Input: May be present on higher-spec models for audio connectivity. 🔧 Maintenance Service Intervals Oil Change Km: Typically 10,000 - 15,000 km or 12 months, whichever comes first (refer to manual for exact interval and oil type) Air Filter Replacement Km: Typically 20,000 - 30,000 km or as needed based on operating conditions Fuel Filter Replacement Km: Diesel fuel filter typically requires replacement every 30,000 - 40,000 km or as per manual recommendations Fluid Specifications Engine Oil Type: API CJ-4 or equivalent synthetic diesel engine oil (e.g., 5W-30 or 10W-40, refer to manual for precise API/ACEA rating and viscosity) Transmission Fluid Type Auto: Dexron III/VI or equivalent ATF (Automatic Transmission Fluid), refer to manual for exact specification and...
Part-time 4WD system with a low-range transfer case, potentially selectable 2WD/4WD modes
📐 Dimensions
Exterior
Length Mm:
Approx. 4720-4750 mm (exact depends on specific configuration)
Width Mm:
Approx. 1845-1850 mm
Height Mm:
Approx. 1770-1800 mm
Weights
Curb Weight Kg:
Approx. 1950-2100 kg (depending on configuration)
Towing Capacity Kg:
Typically rated for 3000-3500 kg braked towing capacity (check specific market/model)
🛡️ Safety Features
Ratings
Crash Test Results:
Information not readily available for specific independent tests for this generation, but likely designed to meet regulatory standards of the time.
Active Features
Electronic Stability Control:
Likely available on higher trims, often referred to as ESP or similar
Anti Lock Braking System:
Standard
Electronic Brakeforce Distribution:
Typically paired with ABS
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags and curtain airbags may be optional or standard on higher trims.
Seatbelts:
Three-point seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Head Unit:
Factory fitted radio/CD player, often with MP3 compatibility. Higher trims might feature a larger display with navigation capabilities.
Audio System:
Standard speaker setup; premium audio systems may be optional on higher trims.
Driver Assistance
Cruise Control:
Typically standard, especially on models for export markets.
Parking Sensors:
Available on certain trim levels or as an option.
Connectivity
Usb Aux Input:
May be present on higher-spec models for audio connectivity.
🔧 Maintenance
Service Intervals
Oil Change Km:
Typically 10,000 - 15,000 km or 12 months, whichever comes first (refer to manual for exact interval and oil type)
Air Filter Replacement Km:
Typically 20,000 - 30,000 km or as needed based on operating conditions
Fuel Filter Replacement Km:
Diesel fuel filter typically requires replacement every 30,000 - 40,000 km or as per manual recommendations
Fluid Specifications
Engine Oil Type:
API CJ-4 or equivalent synthetic diesel engine oil (e.g., 5W-30 or 10W-40, refer to manual for precise API/ACEA rating and viscosity)
Transmission Fluid Type Auto:
Dexron III/VI or equivalent ATF (Automatic Transmission Fluid), refer to manual for exact specification and capacity
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for specific recommendation)
Coolant Type:
Ethylene Glycol based antifreeze/coolant, typically a long-life formulation (e.g., G11 or G12, refer to manual for specific type and mixture ratio)
Known Issues
Diesel Particulate Filter:
Potential for DPF clogging in vehicles with frequent short trips if regeneration cycles are not completed.
Injector Problems:
While generally robust, diesel injectors can be susceptible to issues with poor fuel quality or high mileage.
Suspension Wear:
As a body-on-frame SUV, suspension components like bushings and ball joints can experience wear over time, especially with off-road use.
Electrical Gremlins:
Some older vehicles of this era can develop minor electrical issues; a comprehensive manual is crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Manufacturer:
SsangYong Motor Company, South Korean manufacturer known for SUVs and commercial vehicles.
Model Evolution
Predecessor:
SsangYong Rexton (first generation)
Development:
The Rexton II (Y250) represented a significant facelift and update to the original Rexton platform, with revised styling and updated powertrains.
Production
Production Period:
2009-2012 (for the Y250 variant)
Production Location
Manufacturing Base:
South Korea (SsangYong's primary manufacturing facility)
🏆 Awards & Recognition
Recognitions
Awards:
No widely publicized specific awards for the Y250 Rexton II generation are readily available. SsangYong vehicles often compete on value and capability rather than garnering numerous accolades.
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