Still R70-16 R70-18 R70-20 Diesel / LPG Forklift Trucks Service Repair Workshop Manual Download PDF

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Basic Information Identification Make: Still Model: R70 Series Forklift Trucks Model Variants: R70-16, R70-18, R70-20 Chassis Codes: 7094, 7095, 7096, 7097, 7098, 7099 Vehicle Type: Forklift Truck Powertrain Options: Diesel,...

Tipo: Material Handling

Fabricante:

Sku: 70276

Tag: Low lift pallet trucks Pallet Trucks STILL

Variantes do produto

Description

Basic Information
Identification
Make:	Still
Model:	R70 Series Forklift Trucks
Model Variants:	R70-16, R70-18, R70-20
Chassis Codes:	7094, 7095, 7096, 7097, 7098, 7099
Vehicle Type:	Forklift Truck
Powertrain Options:	Diesel, LPG (Liquid Petroleum Gas)

Introduction
Market Position
Market Position:	Industrial forklift trucks designed for material handling in various sectors, known for Still's reputation in material handling solutions.
Competitive Analysis
Competitive Analysis:	Competes with other leading industrial forklift manufacturers offering similar capacity ranges and powertrain options (e.g., Linde, Toyota, Hyster).
Key Features
Key Features:	Robust construction, choice of Diesel or LPG powertrains for operational flexibility, ergonomic design, advanced control systems for efficient operation.

Manual Details
Coverage Areas
Coverage Areas:	Complete service, repair, and workshop procedures for Still R70-16, R70-18, R70-20 Diesel/LPG forklifts.
Page Count
Page Count:	Not specified in product info, but described as 'hundreds of photos and illustrations' and '100% complete'.
Manual Type
Manual Type:	Factory Service Repair Workshop Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Systems Covered:	Engine (Diesel & LPG), Engine Attachments (Cooling, Fuel Systems, Exhaust), Chassis, Electrical/Electronics, Display Elements, Safety Features.
Procedures Included
Procedures Included:	General technical data, safety instructions, disassembly/reassembly, engine unit overhauls, fuel system diagnostics and repair, cooling system maintenance, LPG system servicing (evaporator, filters, safety devices), electrical system troubleshooting, parameter management, drive mode calibration.
Technical Depth
Technical Depth:	Comprehensive, suitable for DIY enthusiasts and experienced mechanics, with detailed illustrations and step-by-step instructions for complete disassembly and repair.

Manual Specifications
File Format
File Format:	PDF
Print Quality
Print Quality:	Printable pages with detailed illustrations.
Binding Type
Binding Type:	Digital Download (Printable)
Paper Type
Paper Type:	N/A (Digital)
Compatibility
Compatibility:	All versions of Windows and Mac operating systems.
Software Requirements
Software Requirements:	Adobe PDF Reader, WinZip.

Engine Specifications
Primary Engine Diesel
Engine Diesel Type:	VW SDI (Suction Diesel Injection) / TDI (Turbocharged Diesel Injection) variants are mentioned, indicating common Volkswagen diesel engine applications.
Primary Engine Lpg
Engine Lpg Type:	VW LPG - 2.0 litre BEF (likely a variant of a Volkswagen gasoline engine converted for LPG operation).
Engine Control
Engine Control:	Engine Control Unit (ECU) for both Diesel and LPG, with specific sensors mentioned (speed, pressure, stroke, glow plugs).
Fuel System Diesel
Fuel System Diesel:	Diesel fuel injection system with high-pressure pump, injectors, fuel cut-off valve, and various control/temperature transmitters.
Fuel System Lpg
Fuel System Lpg:	LPG system including evaporator, gas mixer, suction module, MAP/MAT sensor, actuator unit, and gas shut-off valve.
Maintenance Diesel
Maintenance Diesel:	Tensioning and replacing the toothed belt (wearing parts), general engine unit maintenance.
Maintenance Lpg
Maintenance Lpg:	Servicing LPG filter, high-pressure relief valve, evaporator maintenance and leak testing, CO level testing.
Exhaust System
Exhaust System:	Exhaust system for LPG with Lambda control system, Lambda sensor, and three-way catalytic converter for emissions control.

Transmission
Standard
Transmission Type:	Likely an automatic or hydrostatic transmission, common in forklifts for smooth operation and precise control, though not explicitly detailed in the product info.
Features
Transmission Features:	Traction and working hydraulics control unit (A4) mentioned, suggesting integrated hydraulic and drive system management.

Dimensions
Capacity Range
Capacity Range:	1.6 to 2.0 tons (1600 kg to 2000 kg) – indicated by R70-16, R70-18, R70-20 model designations.
Weights
Weights:	Specific operating weights not provided, but would vary based on configuration and powertrain.

Safety Features
Active Features
Active Safety Features:	Securing the fork carriage is a specific safety procedure highlighted.
Passive Features
Passive Safety Features:	Standard forklift safety features including overhead guard, seatbelts, operator presence system (likely).
Safety Instructions
Safety Instructions:	Dedicated section on safety instructions, emphasizing proper operating procedures and maintenance to prevent accidents.

Technology Features
Infotainment
Infotainment System:	N/A for industrial forklifts; focus is on operational controls and diagnostics.
Driver Assistance
Driver Assistance Features:	Advanced control systems and parameter management for optimizing driving behavior and availability, as mentioned in the 'Electrics / Electronics' section.
Connectivity
Connectivity Features:	Not typically feature-driven in this category of equipment, focus is on onboard diagnostics and operational parameters.
Display Elements
Display Elements:	Console operation with display, programming modes, and password-protected levels (0, 1, 2) for system configuration and diagnostics.
Electrical System
Electrical System Overview:	Comprehensive electrical system coverage including current sensors, fuse plates, fuses, relays, battery and accessories, starter battery, and control units (A4).
Calibration
Calibration Procedures:	Specific calibration procedures for the R70 series are included, along with parameter management for drive modes and driving behavior.

Maintenance
Service Intervals
Service Intervals:	Specific intervals are not detailed in the product description but would be covered within the manual, typically involving daily checks, periodic inspections, and scheduled maintenance based on operating hours.
Fluid Specifications
Fluid Specifications:	Coolant type and specifications, likely engine oil, hydraulic fluid, and transmission fluid specifications are detailed in the manual.
Fluid Capacities
Fluid Capacities:	Engine oil capacity, coolant capacity, hydraulic system fluid capacity, and gearbox oil capacity would be found in the manual.
Known Issues
Known Issues:	While not specified, common forklift issues can include hydraulic system leaks, wear on lift chains and forks, engine performance degradation, and electrical system faults. The manual would provide troubleshooting for these.
Scheduled Maintenance
Scheduled Maintenance:	Includes checks for wear parts, lubrication, filter replacements (fuel, oil, air, hydraulic, LPG), and system diagnostics.

Vehicle History
Brand Heritage
Brand Heritage:	Still is a well-established German manufacturer of material handling equipment with a long history of innovation and quality.
Model Evolution
Model Evolution:	The R70 series represents a line of counterbalanced forklift trucks, likely evolving from earlier Still models with improvements in engine technology, ergonomics, and control systems.

Awards & Recognition
Recognitions
Recognitions:	No specific awards are mentioned in the product information, but Still is generally recognized for quality and reliability in the material handling industry.