SUBARU BRZ 2012-2013 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: BRZ Model Years Covered: 2012-2013 Codes Chassis Code: ZC6 👋 Introduction Market Position Vehicle Segment: Compact Sports Car / Rear-Wheel Drive Coupe Competitive Analysis Key Competitors Early 2010S: Mazda MX-5 Miata, Nissan 370Z, Toyota GT86/Scion FR-S (platform sharing) Key Features Driving Dynamics: Lightweight chassis, rear-wheel drive, low center of gravity, driver-focused cockpit, balanced handling. Manual Utility Value Proposition: Essential for BRZ owners performing their own maintenance or repairs, saving significant costs compared to dealership service. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Pages: 750+ Manual Type Type: Comprehensive Workshop Manual Target Audience: DIY mechanics, automotive technicians, BRZ enthusiasts. Language Language: English Format Electronic Format: Adobe PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Lubrication, Ignition, Fuel Injection, Exhaust System, Manual Transmission, Automatic Transmission, Clutch, Driveshaft, Final Drive, Turbocharger Chassis: Suspension, Brakes, Steering, Shock Absorbers Body And Electrical: Body, Electrical System, Instruments, Heating & Air-Conditioning, SRS (Supplemental Restraint System), Electrical Wiring Diagrams Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Inspections Diagnostics And Repair: Troubleshooting, Component Removal and Installation, System Diagnostics, Repair Procedures, Reassembly Electrical System Repair: Comprehensive coverage of wiring harnesses, fuses, relays, lighting, sensors, and diagnostic connectors (OBD-II). Engine Troubleshooting: Detailed diagnostics for common engine issues, including misfires, fuel delivery problems, and ignition system faults. Body And Trim Removal: Instructions for removing interior and exterior panels, bumpers, and trim pieces. Suspension And Steering Repair: Detailed procedures for strut replacement, alignment specifications, ball joint inspection, and power steering system checks. Brake System Overhaul: Instructions for brake pad and rotor replacement, caliper service, brake line bleeding, and ABS system checks. Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced repairs and diagnostics, including detailed wiring diagrams. Torque Specifications: Includes crucial torque values for engine components, suspension, brakes, and wheel lug nuts. Special Tools: Identifies and describes necessary special tools for specific repair procedures. Diagnostic Trouble Codes: Provides a listing and interpretation of common DTCs and their potential causes and solutions. 📊 Manual Specifications File Format Compatibility: Compatible with any computer capable of opening Adobe PDF files. Print Quality Printable: Printable pages for task-specific use. Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Medium: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: FA20 Engine Type: Naturally Aspirated Boxer-4 (Horizontally Opposed) Displacement: 2.0 Liters (1998 cc) Bore X Stroke: 86 mm x 86 mm Performance Horsepower Output: Approx. 200 hp @ 7000 rpm Torque Output: Approx. 151 lb-ft @ 6400 rpm Fuel System Injection Type: D-4S (Direct Injection and Port Injection) Engine Management ECU Type: Denso (Specific ECU part numbers available in manual) Timing System: Timing Chain (Dual Overhead Camshafts - DOHC) Cooling System Coolant Type: Subaru Super Coolant (Blue) or equivalent G12/G13 compatible coolant Turbocharger Presence: No factory turbocharger on 2012-2013 models (included in manual for aftermarket reference or system understanding). 🔧 Transmission Standard Type: 6-speed Manual Transmission (Aisin AZ6/TG80) Optional Type: 6-speed Automatic Transmission (with Paddle Shifters on some trims) Features Manual Gear Ratios: Refer to manual for specific gear ratios (e.g., 1st: 3.647, 2nd: 2.045, 3rd: 1.379, 4th: 1.067, 5th: 0.914, 6th: 0.767, Reverse: 3.437) Fluid Specifications Manual Transmission Fluid: Subaru Extra-S Gear Oil (75W-90 GL-5) or equivalent Automatic Transmission Fluid: Subaru ATF-HP (High Performance) or equivalent Dexron VI compatible fluid Clutch Clutch Type: Hydraulically Actuated Multi-Plate 📐 Dimensions Exterior Wheelbase: 101.2 inches (2570 mm) Length: 166.1 inches (4220 mm) Width: 69.9 inches (1775 mm) Height: 50.6 inches (1285 mm) Ground Clearance: Approx. 4.7 inches (120 mm) Weights Curb Weight: Approx. 2,762 - 2,824 lbs (1,253 - 1,281 kg) depending on transmission Gross Vehicle Weight Rating: Refer to vehicle's VIN plate or manual Cargo Trunk Capacity: Approx. 6.9 cu ft (195 liters) 🛡️ Safety Features Ratings NHTSA Overall Rating 2013: 5-Star (Top Safety Pick designation from IIHS in some configurations) Active Features Stability Control: Vehicle Stability Control (VSC) with Sport Mode Traction Control: Traction Control System (TCS) Passive Features Airbags: Front, Side, Curtain Airbags (SRS system detailed in manual) Seatbelts: 3-point ELR seatbelts with pretensioners and force limiters Structural Frame Design: High-tensile steel chassis for rigidity and low weight 💡 Technology Features Infotainment Head Unit Features: Basic AM/FM/CD/MP3 player, optional navigation, Bluetooth connectivity (depending on trim and market). Driver Assistance Key Systems: ABS, EBD, Brake Assist, VSC, TCS. Connectivity Usb Aux Input: Available on most models for audio playback and charging. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (refer to manual for specific conditions). Spark Plug Replacement: Refer to manual; typically around 60,000 - 100,000 miles for iridium plugs. Fluid Specifications Engine Oil Capacity: Approx. 5.7 US quarts (5.4 Liters) with filter change (refer to manual for exact capacity). Engine Oil Viscosity: 0W-20 (API SN or higher, ILSAC GF-5...
Denso (Specific ECU part numbers available in manual)
Timing System:
Timing Chain (Dual Overhead Camshafts - DOHC)
Cooling System
Coolant Type:
Subaru Super Coolant (Blue) or equivalent G12/G13 compatible coolant
Turbocharger
Presence:
No factory turbocharger on 2012-2013 models (included in manual for aftermarket reference or system understanding).
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (Aisin AZ6/TG80)
Optional
Type:
6-speed Automatic Transmission (with Paddle Shifters on some trims)
Features
Manual Gear Ratios:
Refer to manual for specific gear ratios (e.g., 1st: 3.647, 2nd: 2.045, 3rd: 1.379, 4th: 1.067, 5th: 0.914, 6th: 0.767, Reverse: 3.437)
Fluid Specifications
Manual Transmission Fluid:
Subaru Extra-S Gear Oil (75W-90 GL-5) or equivalent
Automatic Transmission Fluid:
Subaru ATF-HP (High Performance) or equivalent Dexron VI compatible fluid
Clutch
Clutch Type:
Hydraulically Actuated Multi-Plate
📐 Dimensions
Exterior
Wheelbase:
101.2 inches (2570 mm)
Length:
166.1 inches (4220 mm)
Width:
69.9 inches (1775 mm)
Height:
50.6 inches (1285 mm)
Ground Clearance:
Approx. 4.7 inches (120 mm)
Weights
Curb Weight:
Approx. 2,762 - 2,824 lbs (1,253 - 1,281 kg) depending on transmission
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate or manual
Cargo
Trunk Capacity:
Approx. 6.9 cu ft (195 liters)
🛡️ Safety Features
Ratings
NHTSA Overall Rating 2013:
5-Star (Top Safety Pick designation from IIHS in some configurations)
Active Features
Stability Control:
Vehicle Stability Control (VSC) with Sport Mode
Traction Control:
Traction Control System (TCS)
Passive Features
Airbags:
Front, Side, Curtain Airbags (SRS system detailed in manual)
Seatbelts:
3-point ELR seatbelts with pretensioners and force limiters
Structural
Frame Design:
High-tensile steel chassis for rigidity and low weight
💡 Technology Features
Infotainment
Head Unit Features:
Basic AM/FM/CD/MP3 player, optional navigation, Bluetooth connectivity (depending on trim and market).
Driver Assistance
Key Systems:
ABS, EBD, Brake Assist, VSC, TCS.
Connectivity
Usb Aux Input:
Available on most models for audio playback and charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (refer to manual for specific conditions).
Spark Plug Replacement:
Refer to manual; typically around 60,000 - 100,000 miles for iridium plugs.
Fluid Specifications
Engine Oil Capacity:
Approx. 5.7 US quarts (5.4 Liters) with filter change (refer to manual for exact capacity).
Engine Oil Viscosity:
0W-20 (API SN or higher, ILSAC GF-5 or higher)
Coolant Capacity:
Approx. 6.6 US quarts (6.3 Liters)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Refer to manual (often electric power steering, no fluid refill for primary system).
Known Issues
Oil Consumption Early Models:
Some early production models experienced higher-than-average oil consumption, addressed through service bulletins and potential internal updates. Manual covers engine oil level checks.
Clutch Slave Cylinder:
Potential for external clutch slave cylinder leaks; manual details inspection and replacement procedures.
Maintenance Schedule Summary
Items Covered:
Oil and filter, air filter, cabin air filter, brake inspection, tire rotation, drive belt inspection, coolant level, clutch fluid.
📚 Vehicle History
Brand Heritage
Subaru Motorsports:
Subaru's extensive rally and motorsport history influences BRZ's RWD, balanced platform design.
Model Evolution
Development Partnership:
Developed in collaboration with Toyota (platform shared with Toyota GT86/Scion FR-S).
Production
Manufacturing Location:
Gunma Plant, Japan
First Generation Launch:
2012 (as a 2013 model year vehicle in most markets)
🏆 Awards & Recognition
Recognitions
Motor Trend Car Of The Year Nominee:
Often cited in 'Best Drivers Cars' lists by automotive publications for its handling.
Ratings
Consumer Reports Reliability:
Early models had mixed reliability ratings; the manual is crucial for proactive maintenance. Later models generally show improvement.
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