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2001-2006 Subaru Impreza Workshop Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Generation: Second Generation (GD/GG) Production Years: 2001-2006 Platform Codes: GD (Sedan), GG (Wagon) 👋 Introduction Market Position Target Audience: Professional technicians, DIY enthusiasts, Subaru owners seeking in-depth knowledge. Competitive Analysis Value Proposition: Provides exhaustive repair and maintenance information, enabling owners to save on labor costs and maintain their vehicles effectively, especially for complex Subaru systems. Key Features Comprehensiveness: Covers multiple engine variants (naturally aspirated, turbo, STi), transmission options, and chassis configurations specific to the 2001-2006 Impreza models. Organization: Clearly structured into sections for General Information, Engines, Transmission, Chassis, Body, and Wiring, with detailed sub-sections for each system. 📋 Manual Details Coverage Areas Covered Regions: Global (general procedures applicable to most markets) Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (H4SO, H4DOTC, STi), Transmission (4AT, 5MT, 6MT), Drivetrain (Differentials, Transfer Case, Drive Shafts), Clutch System Chassis: Brakes (ABS, Parking Brake), Suspension (Front, Rear), Steering (Power Assisted), Wheels & Tires Body: Body Structure, Exterior Body, Interior Trim, Glass, Lighting Systems, HVAC, Airbag System (SRS), Immobilizer System Electrical: Wiring Systems, Instrument Panel, Driver Information, Entertainment System, Communication System Engine Management: Fuel Injection, Engine Management, Emission Control, Ignition, Starting & Charging, OBD II Diagnostics Procedures Included Maintenance: Periodic Maintenance, Recommended Materials, Fluid Specifications, Inspection Procedures (Pre-Delivery) Diagnostics: General Diagnostics, Engine Diagnostics (H4SO, H4DOTC), Transmission Diagnostics (4AT, 6MT), ABS Diagnostics, HVAC Diagnostics, Airbag Diagnostics, Immobilizer Diagnostics Repair Rebuild: Engine Mechanical Repairs, Transmission Overhaul, Brake System Repairs, Suspension Component Replacement, Body Panel Repair, Electrical Component Diagnosis and Replacement Technical Information: General Information, Precautionary Measures, Notation Conventions, Training & General Technical Reference Technical Depth Depth: Comprehensive: Covers basic to advanced repair, diagnostics, and maintenance procedures. Includes detailed exploded views, wiring diagrams, and troubleshooting guides. 📊 Manual Specifications File Format Quality: High-resolution PDF with searchable text for efficient information retrieval. Print Quality Printability: Printable pages for workshop use. Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Medium: N/A (Digital PDF) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Naturally Aspirated: 2.5L EJ25 SOHC/DOHC (H4SO designation in manual) Turbocharged: 2.0L EJ20 Turbocharged (H4DOTC designation in manual), 2.5L EJ25 Turbocharged (STi engine designation in manual) Performance Horsepower Range: Approx. 165 hp (naturally aspirated) to 300 hp (STi variants) Torque Range: Approx. 170 lb-ft (naturally aspirated) to 300 lb-ft (STi variants) Fuel System Type: Electronic Fuel Injection (EFI) with Sequential Port Injection Engine Management Diagnostics: On-Board Diagnostics II (OBD II) compliance, detailed diagnostic procedures for fuel, ignition, and emission control systems. Technical Features Cylinder Configuration: Horizontally-opposed (Boxer) 4-cylinder Valvetrain: DOHC with Variable Valve Timing (VVT) on some models, SOHC on others. 🔧 Transmission Standard Manual: 5-speed Manual Transmission (5MT), 6-speed Manual Transmission (6MT - STi models) Optional Automatic: 4-speed Automatic Transmission (4AT) Features All Wheel Drive: Symmetrical All-Wheel Drive (AWD) standard across most trims. Clutch System: Hydraulic clutch system for manual transmissions. 📐 Dimensions Exterior Wheelbase Sedan: 2525 mm (99.4 in) Wheelbase Wagon: 2525 mm (99.4 in) Weights Curb Weight Range: Approximately 1350 kg - 1550 kg (2976 lbs - 3417 lbs) depending on configuration. 🛡️ Safety Features Ratings NHTSA Front Impact: Good (for driver and passenger, 2001 model tested) IIHS Side Impact: Good (for 2001-2006 models) Active Features ABS: Anti-lock Braking System (ABS) standard on most trims. Traction Control: Traction Control System (TCS) and Vehicle Stability Control (VSC) available on some models. Passive Features Airbags: Front airbags, optional side curtain airbags available on select models. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory radio with CD player, AM/FM tuner. Higher trims may offer premium sound systems. Driver Assistance Cruise Control: Standard cruise control system available, with electronic throttle control (ETC) diagnostic information provided. Connectivity Communication System: Limited factory Bluetooth or advanced connectivity features typical of later model years. Instrumentation Driver Information: Analog gauges for speedometer, tachometer, fuel, and temperature. Warning lights for various system diagnostics. 🔧 Maintenance Service Intervals Oil Change: Recommended every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions (refer to manual for specific intervals). Timing Belt: Replace every 90,000 - 105,000 miles (145,000 - 170,000 km) for naturally aspirated engines. STi models with EJ20/EJ25 use timing belts. Consult manual for exact interval and related components (tensioner, idlers, water pump). Fluid Specifications Engine Oil: SAE 5W-30 or 10W-30 API SG/SH/SJ/SL certified (refer to manual for specific viscosity based on temperature and engine variant). Coolant: Subaru Super Coolant (blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Capacity typically around 6.2-7.0 liters. Refer to manual for precise capacity. Transmission Fluid Manual: GL-5 gear oil, SAE 75W-90 or 75W-85 (refer to manual for specific...
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Sku: 193358
Coleções: ALL Subaru

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2001-2006 Subaru Impreza Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Generation:
Second Generation (GD/GG)
Production Years:
2001-2006
Platform Codes:
GD (Sedan), GG (Wagon)
👋 Introduction
Market Position
Target Audience:
Professional technicians, DIY enthusiasts, Subaru owners seeking in-depth knowledge.
Competitive Analysis
Value Proposition:
Provides exhaustive repair and maintenance information, enabling owners to save on labor costs and maintain their vehicles effectively, especially for complex Subaru systems.
Key Features
Comprehensiveness:
Covers multiple engine variants (naturally aspirated, turbo, STi), transmission options, and chassis configurations specific to the 2001-2006 Impreza models.
Organization:
Clearly structured into sections for General Information, Engines, Transmission, Chassis, Body, and Wiring, with detailed sub-sections for each system.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (general procedures applicable to most markets)
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (H4SO, H4DOTC, STi), Transmission (4AT, 5MT, 6MT), Drivetrain (Differentials, Transfer Case, Drive Shafts), Clutch System
Chassis:
Brakes (ABS, Parking Brake), Suspension (Front, Rear), Steering (Power Assisted), Wheels & Tires
Body:
Body Structure, Exterior Body, Interior Trim, Glass, Lighting Systems, HVAC, Airbag System (SRS), Immobilizer System
Electrical:
Wiring Systems, Instrument Panel, Driver Information, Entertainment System, Communication System
Engine Management:
Fuel Injection, Engine Management, Emission Control, Ignition, Starting & Charging, OBD II Diagnostics
Procedures Included
Maintenance:
Periodic Maintenance, Recommended Materials, Fluid Specifications, Inspection Procedures (Pre-Delivery)
Diagnostics:
General Diagnostics, Engine Diagnostics (H4SO, H4DOTC), Transmission Diagnostics (4AT, 6MT), ABS Diagnostics, HVAC Diagnostics, Airbag Diagnostics, Immobilizer Diagnostics
Repair Rebuild:
Engine Mechanical Repairs, Transmission Overhaul, Brake System Repairs, Suspension Component Replacement, Body Panel Repair, Electrical Component Diagnosis and Replacement
Technical Information:
General Information, Precautionary Measures, Notation Conventions, Training & General Technical Reference
Technical Depth
Depth:
Comprehensive: Covers basic to advanced repair, diagnostics, and maintenance procedures. Includes detailed exploded views, wiring diagrams, and troubleshooting guides.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF with searchable text for efficient information retrieval.
Print Quality
Printability:
Printable pages for workshop use.
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Medium:
N/A (Digital PDF)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Naturally Aspirated:
2.5L EJ25 SOHC/DOHC (H4SO designation in manual)
Turbocharged:
2.0L EJ20 Turbocharged (H4DOTC designation in manual), 2.5L EJ25 Turbocharged (STi engine designation in manual)
Performance
Horsepower Range:
Approx. 165 hp (naturally aspirated) to 300 hp (STi variants)
Torque Range:
Approx. 170 lb-ft (naturally aspirated) to 300 lb-ft (STi variants)
Fuel System
Type:
Electronic Fuel Injection (EFI) with Sequential Port Injection
Engine Management
Diagnostics:
On-Board Diagnostics II (OBD II) compliance, detailed diagnostic procedures for fuel, ignition, and emission control systems.
Technical Features
Cylinder Configuration:
Horizontally-opposed (Boxer) 4-cylinder
Valvetrain:
DOHC with Variable Valve Timing (VVT) on some models, SOHC on others.
🔧 Transmission
Standard
Manual:
5-speed Manual Transmission (5MT), 6-speed Manual Transmission (6MT - STi models)
Optional
Automatic:
4-speed Automatic Transmission (4AT)
Features
All Wheel Drive:
Symmetrical All-Wheel Drive (AWD) standard across most trims.
Clutch
System:
Hydraulic clutch system for manual transmissions.
📐 Dimensions
Exterior
Wheelbase Sedan:
2525 mm (99.4 in)
Wheelbase Wagon:
2525 mm (99.4 in)
Weights
Curb Weight Range:
Approximately 1350 kg - 1550 kg (2976 lbs - 3417 lbs) depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Good (for driver and passenger, 2001 model tested)
IIHS Side Impact:
Good (for 2001-2006 models)
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most trims.
Traction Control:
Traction Control System (TCS) and Vehicle Stability Control (VSC) available on some models.
Passive Features
Airbags:
Front airbags, optional side curtain airbags available on select models.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory radio with CD player, AM/FM tuner. Higher trims may offer premium sound systems.
Driver Assistance
Cruise Control:
Standard cruise control system available, with electronic throttle control (ETC) diagnostic information provided.
Connectivity
Communication System:
Limited factory Bluetooth or advanced connectivity features typical of later model years.
Instrumentation
Driver Information:
Analog gauges for speedometer, tachometer, fuel, and temperature. Warning lights for various system diagnostics.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions (refer to manual for specific intervals).
Timing Belt:
Replace every 90,000 - 105,000 miles (145,000 - 170,000 km) for naturally aspirated engines. STi models with EJ20/EJ25 use timing belts. Consult manual for exact interval and related components (tensioner, idlers, water pump).
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30 API SG/SH/SJ/SL certified (refer to manual for specific viscosity based on temperature and engine variant).
Coolant:
Subaru Super Coolant (blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Capacity typically around 6.2-7.0 liters. Refer to manual for precise capacity.
Transmission Fluid Manual:
GL-5 gear oil, SAE 75W-90 or 75W-85 (refer to manual for specific grade).
Transmission Fluid Automatic:
Subaru ATF-HP or equivalent DEXRON-III/MERCON compatible fluid (verify specific type and capacity in manual).
Known Issues
Head Gaskets:
While less prevalent than in earlier generations, head gasket leaks can still occur, particularly with the EJ25 engine. The manual will guide on inspection and replacement procedures.
Turbocharger Wear:
On turbocharged models, turbocharger oil starvation or wear can be an issue if oil changes are neglected or if the vehicle is frequently subjected to hard use without proper cool-down periods.
Suspension Bushings:
Wear in suspension bushings can lead to noise and handling degradation. Manual covers diagnosis and replacement.
📚 Vehicle History
Brand Heritage
Subaru AWD Legacy:
Subaru is renowned for its Symmetrical All-Wheel Drive system, a core component of the Impreza's performance and handling characteristics since its inception.
Model Evolution
Generation Overview:
The second generation Impreza (GD/GG) introduced a significant design change from its predecessor, featuring a more rounded and aerodynamic shape. It also saw the introduction of the high-performance STi variant in most markets.
Production
Manufacturing Location:
Primarily Japan (Gunma Prefecture)
🏆 Awards & Recognition
Recognitions
Car And Driver Editors Choice:
The Impreza WRX STI variant was a frequent recipient of 'Car and Driver' 10 Best awards during this period for its performance and handling.
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