🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2002 Codes Chassis Code: BD/BG/BK (Gen 3) Engine Codes Covered: EJ251, EJ253 (2.5L Naturally Aspirated), EJ20 (2.0L Naturally Aspirated - JDM/European market variants if applicable within scope) 👋 Introduction Market Position Segment: Mid-size Sedan / Wagon Key Selling Points: Symmetrical All-Wheel Drive (standard on most models), boxer engine, comfortable ride, practical interior, robust build quality. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda6, Ford Taurus. Key Features Drivetrain: Standard Symmetrical All-Wheel Drive (AWD) Engine Layout: Horizontally-opposed (Boxer) 📋 Manual Details Coverage Areas Primary Coverage: Repair, Maintenance, Diagnostics, Troubleshooting, Electrical Schematics, Component Removal/Installation Specific Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Drivetrain, Transmission (Automatic & Manual), Suspension, Steering, Brakes (ABS), Climate Control, Electrical Systems (including ECUs, wiring diagrams), Body & Chassis, Restraint Systems (Airbags), Diagnostic Trouble Codes (DTCs) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown of EJ251/EJ253 engines, including cylinder head, piston, crankshaft, timing belt replacement, valve adjustment, lubrication system, and cooling system components. Engine Performance: Fuel injection system diagnosis and repair, ignition timing, emission control systems (catalytic converter, EGR), idle speed control. Transmission Manual: Clutch system, gear shifter linkage, gearbox overhaul, fluid replacement, and troubleshooting for 5-speed manual transmissions. Transmission Automatic: Diagnosis, fluid and filter change, torque converter information, and general overhaul procedures for 4-speed automatic transmissions. Brakes: Front and rear brake system diagnosis, pad and rotor replacement, caliper overhaul, ABS system component testing and repair, hydraulic system bleeding. Suspension Steering: Front and rear suspension component replacement (struts, control arms, bushings), wheel alignment specifications, power steering system diagnosis and repair, steering rack and column. Electrical Diagnostics: Comprehensive wiring diagrams for all vehicle systems, fuse and relay locations, component testing procedures using a multimeter, starter and charging system diagnosis. HVAC: Climate control system diagnosis, refrigerant service (R134a), compressor, evaporator, condenser, and blower motor replacement, heater core service. Procedures Included Preventative Maintenance: Detailed oil change procedures, filter replacements (air, oil, fuel), spark plug replacement intervals and specifications, coolant flushes, brake fluid replacement. Troubleshooting: Systematic diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems, including interpretation of Diagnostic Trouble Codes (DTCs). Component Replacement: Step-by-step instructions for removing and installing major components such as engine, transmission, suspension parts, brakes, starter, alternator, fuel pump, and body panels. Diagnostics: Use of Subaru Select Monitor (SSM) diagnostic tool, understanding sensor data, static and dynamic electrical tests. Technical Depth Depth: Expert-level, covering from basic fluid changes to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repairs. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Fully searchable text content for quick access to information. Printability: Printable pages for physical reference. Print Quality Image Resolution: High-resolution diagrams and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: EJ251 Displacement: 2.5 Liters (2457 cc) Configuration: Naturally Aspirated, SOHC, 16-valve, Flat-4 (Boxer) Performance Horsepower: 165 hp @ 5600 rpm Torque: 166 lb-ft @ 4000 rpm Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline, 87 Octane (Minimum) Cooling System Coolant Type: Subaru Super Coolant (Blue) or equivalent (50/50 mix with distilled water) Engine Oil Oil Type: SAE 5W-30 API SG or higher Oil Capacity: 4.5 US Quarts (4.3 Liters) with filter change Timing Belt Replacement Interval: 105,000 miles or 105 months, whichever comes first. Critical component; failure can cause catastrophic engine damage. 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission with Lock-up Torque Converter Features AWD System: Symmetrical All-Wheel Drive with viscous coupling center differential. Fluid Manual Fluid Type: API GL-5, SAE 75W-90 Gear Oil Fluid Automatic Fluid Type: Subaru ATF-HP (High Performance) or Dexron III compatible 📐 Dimensions Exterior Length: 187.4 inches (4760 mm) Width: 69.1 inches (1755 mm) Height: 56.3 inches (1430 mm) Wheelbase Wheelbase: 104.3 inches (2650 mm) Weights Curb Weight: 3200 - 3400 lbs (1450 - 1540 kg) approx., depending on trim and body style. Cargo Trunk Volume Sedan: 13.1 cubic feet (371 liters) Cargo Volume Wagon: 36.7 cubic feet (1039 liters) with rear seats up; 69.2 cubic feet (1960 liters) with rear seats folded. Wheels Tires Standard Wheel Size: 15-inch or 16-inch alloy wheels Standard Tire Size: 205/55R16 or 205/60R15 Bolt Pattern: 5x100mm Offset: ET48-55 (typical) 🛡️ Safety Features Ratings NHTSA Front Impact: Good (Driver & Passenger) - 2002 model year IIHS Side Impact: Acceptable - 2002 model year Active Features ABS: Standard Anti-lock Braking System (ABS) on most trims. Traction Control: Available Traction Control System (TCS) on some models. Passive Features Airbags: Front driver and passenger airbags. Available side-impact airbags on select trims. Seatbelts: Three-point seatbelts with pre-tensioners for front occupants. Child Seats:...
Detailed breakdown of EJ251/EJ253 engines, including cylinder head, piston, crankshaft, timing belt replacement, valve adjustment, lubrication system, and cooling system components.
Engine Performance:
Fuel injection system diagnosis and repair, ignition timing, emission control systems (catalytic converter, EGR), idle speed control.
Transmission Manual:
Clutch system, gear shifter linkage, gearbox overhaul, fluid replacement, and troubleshooting for 5-speed manual transmissions.
Transmission Automatic:
Diagnosis, fluid and filter change, torque converter information, and general overhaul procedures for 4-speed automatic transmissions.
Brakes:
Front and rear brake system diagnosis, pad and rotor replacement, caliper overhaul, ABS system component testing and repair, hydraulic system bleeding.
Suspension Steering:
Front and rear suspension component replacement (struts, control arms, bushings), wheel alignment specifications, power steering system diagnosis and repair, steering rack and column.
Electrical Diagnostics:
Comprehensive wiring diagrams for all vehicle systems, fuse and relay locations, component testing procedures using a multimeter, starter and charging system diagnosis.
HVAC:
Climate control system diagnosis, refrigerant service (R134a), compressor, evaporator, condenser, and blower motor replacement, heater core service.
Systematic diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems, including interpretation of Diagnostic Trouble Codes (DTCs).
Component Replacement:
Step-by-step instructions for removing and installing major components such as engine, transmission, suspension parts, brakes, starter, alternator, fuel pump, and body panels.
Diagnostics:
Use of Subaru Select Monitor (SSM) diagnostic tool, understanding sensor data, static and dynamic electrical tests.
Technical Depth
Depth:
Expert-level, covering from basic fluid changes to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Fully searchable text content for quick access to information.
Subaru Super Coolant (Blue) or equivalent (50/50 mix with distilled water)
Engine Oil
Oil Type:
SAE 5W-30 API SG or higher
Oil Capacity:
4.5 US Quarts (4.3 Liters) with filter change
Timing Belt
Replacement Interval:
105,000 miles or 105 months, whichever comes first. Critical component; failure can cause catastrophic engine damage.
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission with Lock-up Torque Converter
Features
AWD System:
Symmetrical All-Wheel Drive with viscous coupling center differential.
Fluid Manual
Fluid Type:
API GL-5, SAE 75W-90 Gear Oil
Fluid Automatic
Fluid Type:
Subaru ATF-HP (High Performance) or Dexron III compatible
📐 Dimensions
Exterior
Length:
187.4 inches (4760 mm)
Width:
69.1 inches (1755 mm)
Height:
56.3 inches (1430 mm)
Wheelbase
Wheelbase:
104.3 inches (2650 mm)
Weights
Curb Weight:
3200 - 3400 lbs (1450 - 1540 kg) approx., depending on trim and body style.
Cargo
Trunk Volume Sedan:
13.1 cubic feet (371 liters)
Cargo Volume Wagon:
36.7 cubic feet (1039 liters) with rear seats up; 69.2 cubic feet (1960 liters) with rear seats folded.
Wheels Tires
Standard Wheel Size:
15-inch or 16-inch alloy wheels
Standard Tire Size:
205/55R16 or 205/60R15
Bolt Pattern:
5x100mm
Offset:
ET48-55 (typical)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Good (Driver & Passenger) - 2002 model year
IIHS Side Impact:
Acceptable - 2002 model year
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most trims.
Traction Control:
Available Traction Control System (TCS) on some models.
Passive Features
Airbags:
Front driver and passenger airbags. Available side-impact airbags on select trims.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants.
Child Seats:
LATCH (Lower Anchors and Tethers for Children) system in rear seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with 4-6 speaker options. Aftermarket head unit installation guidance might be present or easily adaptable.
Climate Control:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors are common features.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 3.75 months, or every 7,500 miles or 7.5 months with synthetic oil, whichever comes first.
Tire Rotation:
Every 7,500 miles or 7.5 months.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles under dusty conditions.
Fluid Specifications
Power Steering Fluid:
Subaru Power Steering Fluid or Dexron III ATF
Brake Fluid:
SAE J1703 or FMVSS No. 116 DOT 3
Washer Fluid:
Subaru Windshield Washer Fluid or equivalent (non-methanol based recommended for seal longevity)
Known Issues
Head Gaskets:
While less common on the EJ251/253 compared to earlier EJ22/EJ25s, Subaru head gasket leaks are a known potential issue. Early detection and proper repair are crucial.
Timing Belt Tensioner:
Failure of the timing belt tensioner can lead to belt slippage or breakage, requiring immediate attention. The manual provides guidance on inspection.
Wheel Bearings:
Front and rear wheel bearings can wear out, especially on AWD vehicles. The manual details the replacement procedure.
Evaporative Emissions System:
Canister purge valve issues can lead to check engine lights. The manual covers EVAP system diagnostics.
📚 Vehicle History
Brand Heritage
Heritage:
Subaru, a division of Fuji Heavy Industries, has a long history of producing reliable and capable vehicles, particularly known for their pioneering use of AWD in passenger cars.
Model Evolution
Generation:
Third Generation (GC/GF/GM chassis codes for sedans/wagons, 1998-2001; BD/BG/BK chassis codes for this 2000-2004 facelifted iteration). This 2002 model represents a significant refresh of the third generation.
Production
Production Years:
2000-2004 (for the facelifted third generation)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Safety Awards:
Subaru Legacy models from this era consistently received good safety ratings from organizations like the IIHS and NHTSA, highlighting their robust construction and standard AWD.
Consumer Ratings:
The 2002 Legacy was generally well-regarded for its comfortable ride, refined interior for its class, and the inherent security of its AWD system, making it a practical choice for varied climates.
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