🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1996 Chassis Code: BD/BG (Second Generation) Codes Engine Code Common: EJ22, EJ25 Trim Levels: L, LS, GT, Outback (wagon variants) 👋 Introduction Market Position Segment: Compact/Mid-size Sedan and Wagon, known for All-Wheel Drive capability. Competitive Analysis Competitors 1996: Toyota Camry, Honda Accord, Mazda 626, Nissan Altima. Key Features Standard AWD: Subaru's signature Symmetrical All-Wheel Drive system was standard on most models, a key differentiator. Boxer Engine: Horizontally-opposed (Boxer) engine design contributing to a lower center of gravity and improved handling. Outback Variant: Introduction of the Outback model, a more rugged, lifted wagon version, increasing its appeal to outdoor enthusiasts. 📋 Manual Details Coverage Areas Regions Covered: North America, Europe, Japan (specifications may vary slightly) Body Styles: Sedan, Wagon (Outback) Page Count Estimated Page Count: 1500-2000+ Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (EJ22, EJ25 DOHC/SOHC), fuel system, ignition system, cooling system, lubrication, exhaust system. Drivetrain: All-Wheel Drive (AWD) system, clutch, differentials (front, rear, center viscous coupling), driveshafts. Transmission: 4-speed automatic transmission (4EAT), 5-speed manual transmission (5MT). Suspension Steering: Front strut suspension, rear multi-link independent suspension, power steering system, steering column. Brakes: Front ventilated disc brakes, rear disc brakes (all-wheel disc optional), ABS system, parking brake. Electrical: 12V electrical system, battery, alternator, starter motor, lighting, instruments, wiring diagrams, ECU, sensors. Body Chassis: Body panels, interior trim, glass, door mechanisms, chassis components, corrosion protection. HVAC: Heating, ventilation, and air conditioning (HVAC) system operation and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections and adjustments. Engine Repair: Engine disassembly, inspection, reassembly, piston/ring replacement, head gasket replacement, timing belt/chain service (if applicable). Transmission Repair: Automatic and manual transmission overhaul, clutch replacement, torque converter service. Suspension Steering Repair: Shock absorber/strut replacement, ball joint service, tie rod end replacement, power steering pump and rack repair. Brake System Repair: Brake pad/shoe replacement, rotor resurfacing/replacement, caliper overhaul, bleeding brake lines, ABS component testing. Electrical Diagnostics: Troubleshooting using wiring diagrams, component testing, sensor diagnostics, ECU relearn procedures. Bodywork Refinishing: Minor body panel repair, door and latch adjustments, glass installation, interior component removal/installation. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code interpretation. Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine and transmission overhauls, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically, depending on PDF creation) Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.2 Liters (2212 cc) Engine 1 Type: EJ22, SOHC, 16-valve, horizontally-opposed 4-cylinder Engine 1 Horsepower: 135 hp @ 5600 rpm Engine 1 Torque: 140 lb-ft @ 4400 rpm Optional Engine Engine 2 Displacement: 2.5 Liters (2457 cc) Engine 2 Type: EJ25D, DOHC, 16-valve, horizontally-opposed 4-cylinder Engine 2 Horsepower: 165 hp @ 6000 rpm Engine 2 Torque: 162 lb-ft @ 4000 rpm Performance Compression Ratio Ej22: 9.5:1 Compression Ratio Ej25D: 9.7:1 Fuel System Fuel Delivery: Multi-port Fuel Injection (MPFI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Type: 5-speed Manual Transmission (5MT) Optional Type: 4-speed Electronic Automatic Transmission (4EAT) with AWD coupling. Features AWD Engagement: Full-time Symmetrical All-Wheel Drive with viscous coupling center differential (manual), electronically controlled clutch (automatic). Fluid Specifications Manual Transmission Fluid: API GL-5, SAE 75W-90 Gear Oil Automatic Transmission Fluid: Subaru ATF-HP or Dexron III compatible 📐 Dimensions Exterior Length Sedan: 185.2 inches (4704 mm) Width Sedan: 68.5 inches (1740 mm) Height Sedan: 55.7 inches (1415 mm) Wheelbase: 104.3 inches (2649 mm) Weights Curb Weight Approx: 3000-3300 lbs (1360-1497 kg) depending on trim and drivetrain Cargo Cargo Volume Sedan: Approx. 15.5 cu ft Cargo Volume Wagon: Approx. 37.0 cu ft (seats up) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 stars (typical for AWD vehicles of the era) Active Features ABS: Anti-lock Braking System (ABS) available on higher trims or as an option. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Front and rear seat belts, pre-tensioners for front belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim. Climate Control: Manual climate control with A/C. Automatic climate control not standard on most models. Driver Assistance Cruise Control: Standard on most trims. Connectivity Power Windows Locks: Available power windows and door locks on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 - 5,000 miles or 6 months, whichever comes first (check manual for specific recommendations based on driving conditions). Engine Oil Filter: Subaru Part #: 15208AA100 (example, verify with VIN) Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on inspection. Spark Plug Replacement: Every 30,000 - 60,000 miles...
4-speed Electronic Automatic Transmission (4EAT) with AWD coupling.
Features
AWD Engagement:
Full-time Symmetrical All-Wheel Drive with viscous coupling center differential (manual), electronically controlled clutch (automatic).
Fluid Specifications
Manual Transmission Fluid:
API GL-5, SAE 75W-90 Gear Oil
Automatic Transmission Fluid:
Subaru ATF-HP or Dexron III compatible
📐 Dimensions
Exterior
Length Sedan:
185.2 inches (4704 mm)
Width Sedan:
68.5 inches (1740 mm)
Height Sedan:
55.7 inches (1415 mm)
Wheelbase:
104.3 inches (2649 mm)
Weights
Curb Weight Approx:
3000-3300 lbs (1360-1497 kg) depending on trim and drivetrain
Cargo
Cargo Volume Sedan:
Approx. 15.5 cu ft
Cargo Volume Wagon:
Approx. 37.0 cu ft (seats up)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 stars (typical for AWD vehicles of the era)
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims or as an option.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Front and rear seat belts, pre-tensioners for front belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim.
Climate Control:
Manual climate control with A/C. Automatic climate control not standard on most models.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Power Windows Locks:
Available power windows and door locks on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 5,000 miles or 6 months, whichever comes first (check manual for specific recommendations based on driving conditions).
Engine Oil Filter:
Subaru Part #: 15208AA100 (example, verify with VIN)
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (typically copper plugs)
Coolant Flush:
Every 30,000 - 60,000 miles or 2-4 years.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30, 5W-40, or 10W-30 (check manual for climate/driving conditions).
Coolant Type:
Subaru Genuine Coolant or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3
Known Issues
Head Gaskets:
The EJ25D DOHC engine is known for potential head gasket failures, often requiring replacement with updated gaskets.
Oil Leaks:
Valve cover gaskets and oil pan gaskets can develop leaks over time.
Cv Axle Boots:
Outer CV joint boots can degrade and tear, leading to lubricant loss and potential joint failure.
Radiator Fan Control:
In some cases, radiator fan control modules can fail.
📚 Vehicle History
Brand Heritage
Subaru Philosophy:
Focus on reliability, safety, and go-anywhere capability with its AWD system and boxer engines.
Model Evolution
Second Gen Introduction:
The 1995 model year saw the introduction of the second generation (BD/BG), featuring a significant redesign and updated powertrains.
Production
Manufacturing Location:
Japan
Generation Years:
1990-1994 (First Gen), 1995-1999 (Second Gen)
🏆 Awards & Recognition
Recognitions
Outback Launch:
The Outback variant redefined the crossover utility vehicle (CUV) segment, though awards specifically for the '96 model are less prominent than later iterations.
Ratings
Consumer Reports:
Generally rated as having average to above-average reliability for its class, particularly the powertrain.
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